The adoption of Design for Additive Manufacturing (DfAM) practices brought new industrial components embedding unconventional shapes such as lattice structures or freeform surfaces resulting from topological optimisations. As a drawback of design freedom, designers need to use thermal post-processing to achieve homogeneous properties in metal 3D printing. This contribution analyses the effect of T6-like heat treatment on the hardness of a complex component. Hardness values are reported along with good design practices for effective thermal post-processing to complement the DfAM knowledge base.

This study aims at developing a new user research method that uses IoT sensors embedded at users' homes to enable users to recall their memories. The proposed method was evaluated by experiments where four participants individually created user journey maps with quantity data that was collected for seven days. The results showed that IoT sensor data increased the quantity, clarity, and accuracy of recalled memories. This study argues that IoT sensors can be an effective approach to increasing user research quality by triggering users' memories without interfering with users' ordinary lives.

The design process aims to maximize the value in the end solution. For traditional manufacturing firms pursuing a servitization strategy, non-functional requirements become more important compared to before. Therefore, this paper investigates issues in capturing and utilizing non-functional requirements for value creation in a servitizing firm. A single case study was conducted, which resulted in six issues across the design process. It was evident from the research that the firm requires new support to enable a better inclusion of non-functional requirements in the design process.

This paper presents models that identify two “cultures” of computational design practice. By reviewing the established culture of computational optimization efforts and contrasting it with the emerging work integrating human-factors into these optimizations, this paper argues that there are sets of key assumptions, outputs and tools that can be synthesized for a generalizable understanding of computational design. Furthermore, this synthesis facilitates the identification of key tools suited to computational design efforts seeking to integrate the complex data associated with human-factors.

The paper focuses on comparative experiment on manufacturing and inspection of two different prismatic one-off parts, which have different complexity. Our experiment shows that transforming product definition method from the Drawing Centric Definition (DCD) to the Model Centric Definition (MCD) enables 28%-29% time savings in manufacturing and inspection phases of machined one-off part's life cycle. Furthermore, transition from MCD to Model-Based Definition (MBD) enables 5%-9% time savings, respectively. Applying of MBD enables more time savings in complex part compared to a less complex part.

The integration of Sensing Machine Elements (SME) is a promising approach to obtain reliable data about relevant process and state variables of technical systems. However, the quality and reliability of the provided data strongly depends on the corresponding calculation model of the SME and the therein included uncertainty. Consequently, in this contribution, the calculation model of a sensory utilized rolling bearing, as exemplary SME, is systematically analyzed using existing methods and tools to identify uncertainty that critically affects the quality and reliability of the data provided.

In user-centred design, digital human models hold the potential for proactive evaluations of ergonomics or discomfort in terms of a computer aided ergonomics tool. Therefore, models predicting human interaction behaviour, are necessary. In this contribution we present such a model as well as its initial evaluation. The evaluation is performed by applying the interaction model to a specific use case, conducting a comparison with an empirical subject study. The evaluation shows that similar and realistic human behaviour was predicted, which was consistent in terms of whole-body strain.

This paper presents an evaluation study for the System State Flow Diagram function modeling framework based on a large-scale study with an automotive OEM. Technical reports are used to evaluate the usage of the framework within the organization. The paper also introduces a list of the type of problems that engineers are interested in in practical function modelling. The findings suggest that there is a widespread uptake of the framework across the organization and it supports the usage of relevant key engineering tools within the context of a broader model-based Failure Mode Analysis methodology.

High amount of changes and increasing complexity in CAD design of wiring harnesses result in a lack of time for documentation and transfer of acquired knowledge. To be able to transfer the gained knowledge efficiently during development automating the identification, analyzation and documentation of changes is necessary. This paper shows a methodology to address this challenge for CAD data of wiring harnesses. Thus, it is shown how interrelated change elements can be combined or separated from each other according to their change intention.

Industrial Data Analytics needs access to huge amounts of data, which is scattered across different IT systems. As part of an integrated reference kit for Industrial Data Analytics, there is a need for a data backend system that provides access to data. This system needs to have solutions for the extraction of data, the management of data and an analysis pipeline for those data. This paper presents an approach for this data backend system.

Characterising a socio-technical system by its underlying structure is often achieved by cluster analyses and bears potentials for engineering design management. Yet, highly connected systems lack clarity when systematically searching for structures. At two stages in a clustering procedure (pre-processing and post-processing) modelled and external information were used to reduce ambiguity and uncertainty of clustering results. A holistic decision making on 1) which information, 2) when, and 3) how to use is discussed and considered inevitable to reliably cluster highly connected systems.

Product Lifecycle Management (PLM) is one of the most business-critical IT backbones of manufacturing companies. It often consists of numerous, rigidly interwoven monolithic applications and is seen as synonymous with costly maintenance, lack of extensibility, and poor scalability. This paper proposes an approach for transforming a monolithic PLM landscape into a federated Domain and Data Mesh. This enhances semantic interoperability and enables data-driven use cases by treating data as first-class citizens. User-centric PLM domains moreover help to increase productivity in the workplace.

Patent data have been utilized for engineering design research for long because it contains massive amount of design information. Recent advances in artificial intelligence and data science present unprecedented opportunities to mine, analyse and make sense of patent data to develop design theory and methodology. Herein, we survey the patent-for-design literature by their contributions to design theories, methods, tools, and strategies, as well as different forms of patent data and various methods. Our review sheds light on promising future research directions for the field.

During product engineering, engineers draw on existing knowledge as a basis. This knowledge is applied in design processes either by adopting elements, alternating some attributes, or changing the solution principles. While concepts for design reuse exist, the proactive design of a suitable knowledge base is still a challenge. In this paper, we show influencing factors in engineering and their influence on the knowledge base. These factors are of the areas market, company, project, and team. Based on our results, we intent to develop a support for engineers to set up the knowledge base.

Prototyping is a well-established and valued design process activity. However, capturing prototypes and the tacit knowledge that led to and was gained from their creation is a challenge. Beyond that, questions remain on how best to utilise that captured data. This paper looks at how one can exploit and generate insights from data that has been captured, specifically looking at graph databases, the network analysis techniques they permit and the differing fidelities of visualisation and interactivity that they enable.

The ongoing digitalization of products offers product managers new potentials to plan future product generations based on data from the use phase instead of assumptions. However, product managers often face difficulties in identifying promising opportunities for analyzing use phase data. In this paper, we propose a method for planning the analysis of use phase data in product planning. It leads product managers from the identification of promising investigation needs to the derivation of specific use cases. The application of the method is shown using the example of a manufacturing company.

During product development, many decisions have to be made that affect the entire product life cycle and often lead to errors that cause additional effort. To proactively support the engineer in evaluating his design in a CAD program, in this paper an approach to evaluate milling designs using a multi-agent system (MAS) is presented. The CommonKADS method is used and the MAS is validated against an application example of a gearbox housing that has been checked for design guidelines, standards, and tool or machine portfolios.

As organisations grow, consequences of poor knowledge management are evident for new employees in product developing companies. The problem of leveraging existing knowledge between development projects and departments is still relevant. This paper presents an industrial case study of a traditional manufacturing company and extends prior research addressing the reuse of organisational knowledge in new product development. The paper outlines barriers that hinder effective reuse of codified engineering knowledge and suggest means to overcome those barriers by using A3-reports in the PLM-system.

The use of already validated systems as references for the development of solution concepts offers the potential to increase process efficiency. It is important to understand how the use of references impacts the development of solution concepts. Therefore, the representation of solution concepts in an engineering project of two student cohorts are analyzed and compared. The first cohort is provided with few and the second cohort with extensive references. The results of the study show that the increased use of references leads to a higher share of embodiment and specific challenges.

This paper examines how human and organizational factors need to be designed to achieve strong technological maturity of either the products or the production process. In a fuzzy-set qualitative comparative analysis (fs/QCA), a combination of intensive training and strong worker participation is found to be associated with strong technological maturity in the two organizational contexts: firms with a strong entrepreneurial culture and in large firms oriented towards customer-oriented innovation. Overall, the paper uncovers designs or causal recipes for a successful digital transformation.