Our overall intent is to develop improved electrically active prosthetic
devices to allow interactions between regenerated nerve fibers (axons) and
external electronics. To allow for infiltration of axons, these devices must
be highly porous. Additionally, they must exhibit selective and structured
conductivity to allow the connection of electrode sites with external
circuitry with tunable electrical properties that enable the transmission of
neural signals through physical connections to external circuitry (e.g.
through attached wires.) The chosen material must be biocompatible with
minimal irresolvable inflammatory response to allow intimate contact with
regenerated nerve tissue and mechanically compatible with the surrounding
nervous tissue.
We have utilized electrospinning and projection lithography as tools to
create conductive, porous networks of non-woven biocompatible fibers in
order to meet the materials requirements for the neural interface. The
biocompatible fibers were based on the known biocompatible material
poly(dimethyl siloxane) (PDMS) as well as a newer biomaterial material
developed in our laboratories, poly(butylene fumarate) (PBF). Both of the
polymers cannot be electrospun using conventional electrospinning techniques
due to their low glass transition temperatures, so in situ
crosslinking methodologies were developed to facilitate micro- and
nano-fiber formation during electrospinning. The conductivity of the
electrospun fiber mats was controlled by varying the loading with
multi-walled carbon nanotubes (MWNTs).