We report a novel method for synthesizing electrically conductive nano-brush (CNB) by physical grafting of organic conducting polymers on carbon nano tubes (CNT). The objective for this synthesis is to produce nano tubes having a CNT stem coated with flexible electronic conducting polymers. The nano-brush is to be blended into common polymers (e.g. epoxy, polyurethane, and poly(vinyl alcohol)) to form electrically conductive composite material. The flexible organic conducting polymer in CNB is a potentially sensitive electronic probe for mechanically induced nano-deformation of the composite because it is molecularly entangled with the host polymers. The electrical networks of CNB embedded in polymeric composites are potentially useful as in situ sensors for monitoring material deformation with an unprecedented level of sensitivity. The composite material is “smart” in the sense that it self-reports the structural “health” before load induced material failure.

Our method for grafting conducting polymer does not require chemical reactions with the surface atoms of the carbon nano tube. We used physical adsorption to graft electronic conducting polymer to CNT. We first synthesized a water-soluble electronic conducting polymer which is a molecular complex between poly(acrylic acid) and polyaniline. The CNT solid were dispersed and un-bundled by sonnication in the conducting polymer solution. Due to the high affinity between CNT and the conducting polymer, the surface of CNT can be fully covered with the conducting polymer. The experimental data is consistent with a structure of nano brush with high density of conducting polymers grafted on the CNT surface.

Long carbon fibre polymer composites represent the state-of-the-art materials technology for high performance weight driven structures, such as airframes. Although a significant amount of optimisation remains to be done to fully exploit the benefits of long fibre composites, these materials are relatively speaking still very crude, when compared to what nature has achieved with wood or bone for example. Nanomaterials, and specifically carbon nanotubes (CNTs), have teased with their spectacular mechanical and physical properties in isolation. These headline properties have prompted much work into the manufacturing of composite materials using CNTs as reinforcements, but thus far, successful exploitation of these impressive properties has been modest. A gap remains before these materials represent a real competition to long carbon fibre composites, even though fairly modest applications such as CNTs as fillers for matrix toughening and imparting electrical functionality are showing some promise. In this paper a critique is made of various reinforcement approaches through the lens of ’nano-augmented, ’nano-engineered’ and ’nano-enabled’ categories as defined by Airbus. These approaches are compared to an analysis of nature’s ’baseline’. A new ’nano-enabled’ strategy for the growth of fully aligned and dispersed bulk CNT composite materials and structures, allowing for simultaneous multi-scalar morphological and topological optimisation, is described. This new strategy, analogous to nature’s approach, consists of the vapour phase growth of aligned forests of carbon nanotubes coupled to the environment of Additive Layer Manufacturing (ALM). Early feasibility results are presented and currently identified challenges to successful scale-up are discussed.

Adsorption and chemistry of tripropylphosphate (TPP) in mesoporous NaX zeolite, which was templated by cationic templated polymer (polydiallyldimethylammonium chloride, PDADMAC) with two different length chains, was investigated. The structural properties of the zeolites were characterized by X-ray diffraction (XRD) and nitrogen adsorption analysis. The chemical activities of different zeolites toward the decomposition of TPP were determined with solid state 31P NMR spectra. After exposure of zeolites to TPP was sufficient and equilibrium was reached, a stoichiometric amount of water was also adsorbed and hydrolysis was observed. The TPP decomposition yields in different NaX zeolites were compared.

Extremely high surface area porous electrodes are of interest as current collectors for advanced batteries and as the basis for supercapacitors. For moderate to large scale storage applications a three-dimensional material is needed with porosity at multiple length scales. We are developing a combined bottom up/top down approach to creating such materials by using electrodeposition of mesoporous silica on nickel foam, a commercially available porous conductor widely used as the current collector in various batteries. Electrodeposition produces a conformal coating on the nickel foam. By controlling the electrodeposition time the morphology of the mesoporous silica can be varied from a thin film up to 500 nm thick to a loosely bound agglomeration of mesoporous silica particles capable of completely filling the 0.3-0.5 mm voids of the nickel foam. The internal diameter of the mesopores in the silica can be controlled in the range 2.5-4.8 nm by changing the chain length of the templating surfactant used. Gas adsorption shows surface areas of 400-1600 m2/g of silica deposited, consistent with the assumed structure of the material.

The development of a multifunctional, micron-scaled, reticulated copper foam that reliably exhibits high intrinsic thermal conductivity, efficient capillary fluid and evaporative transport over a wide area presents a unique challenge. In this work, the relationship of critical foam processing variables such as sintering temperature and template size on the pore size distribution and pore neck/body ratio is investigated using image analysis. The resulting fluid permeability values of these foams are estimated by using the Kozeny Carman equation and the porosity, surface area per unit area and tortuosity obtained through image analysis. Estimating the fluid permeability of these foams is useful for predicting the mass and heat transfer within the porous network, and provides a metric for optimizing the foam’s structural characteristics for a particular application.

A synthesis for protected, glycosylated, amphiphilic oligo(ethynylene)s was developed. After their deprotection, two different glycosylated hexa(ethynylene)s were investigated for their self-assembly properties as well as their reactivity in aqueous solutions and at the air-water interface. Aggregation was observed in aqueous solution by UV spectroscopy, and the molecules formed films at the air-water interface.

Macro/meso/microporous carbon monoliths doped with sulfur have been prepared from sulfonated polydivinylbenzene networks followed by the activation with CO2 resulted in the activated carbon monoliths with high surface area of 2400 m2 g−1. The monolithic electrode of the activated carbon shows remarkably high specific capacitance (175 F g−1 at 5 mV s−1 and 206 F g−1 at 0.5 A g−1).

Recent advances in fabricating controlled-morphology vertically aligned carbon nanotube (VA-CNTs) with ultrahigh volume fraction create unique opportunities for markedly improving the electromechanical performance of ionic polymer conductor network composite actuators (IPCNCs). Actuator experiments show that the continuous paths through inter-VA-CNT channels and low electrical conduction resistance due to the continuous CNTs in the composite electrodes of the IPCNC lead to fast ion transport and actuation speed (>10% strain/second). One critical issue in developing advanced actuator materials is how to suppress or eliminate unwanted strains generated under electric stimulation, which reduce the actuation efficiency and also the actuation strains. We observe that the VA-CNTs in the composite electrodes yields non-isotropic elastic modulus that suppresses the unwanted strain and markedly enhances the actuation strain (>8% strain under 4 volts). A transmission line model has been developed to understand the electrical properties of the actuator device.

Microtruss cellular materials are assemblies of struts with characteristic features in the μm to mm scale, arranged in a periodic, three-dimensional architecture. Compared to conventional cellular architectures (e.g. stochastic foams and honeycombs), they can possess improved structural efficiency, because externally applied loads are resolved axially along the constituent struts. We have recently fabricated composite microtruss materials by electrodepositing reinforcing nanocrystalline sleeves on tubular polymeric scaffolds. These materials can offer enhanced structural performance by exploiting advantageous properties along three length scales: the inherent strength of the electrodeposited material (grain size reduction to the nm scale), its location away from the bending axis of the struts (cross-sectional efficiency in the μm scale), and the spatial arrangement of the struts (architectural efficiency in the mm scale). This study uses finite element analysis and experimental methods to characterize the mechanical properties of these composite materials.

A large deformation of bulk wood using slipping between the wood cells has been found just like a plastic deformation generated by slip band in metallic materials. This phenomenon is caused by the hierarchical structure of the wood cell, and the intercellular layer becomes selectively softened in moistened states of wood. In such conditions, bulk wood subject to compression at elevated temperatures can easily be deformed perpendicular to the longitudinal direction of the cells by shear flow stress after being collapsed.

The effect of the nanofiller chemistry on the mechanical behaviour of thermoset polymer matrix nanocomposites is investigated. The interaction between a crosslinked polymer resin and the reinforcing nanofibers driven by their chemistry is revealed by molecular dynamics simulations. Specifically, crosslinked network systems of neat epoxy and epoxy-P(St-co-GMA) are modeled to discuss the effect of various molecular interactions as a function of temperature on a molecular basis. At 433K°, incorporation of single molecule of bonded P(St-co-GMA) and nonbonded P(St-co-GMA) lead to increase in Young’s modulus by 10% and 6%, respectively, compared to neat epoxy system.

A three-dimensional (3D) carbon nanotube (CNT) network computational model was developed to investigate the electrical conductivity and current flow in polymer composites with randomly dispersed CNTs. A search algorithm was developed to determine conductive paths for 3D CNT arrangements and to account for electron tunneling effects. Tunneled currents were obtained as a function of tunneling distance and matrix material. Several possible CNT conductive paths were obtained and finite-element representative volume elements (RVEs) were then used to predict current densities in different CNT arrangements. The predictions indicate that random CNT arrangements can be optimized for current transport.

A novel electrochemical deposition method for manufacturing functionally graded, oxide-dispersion strengthened metal matrix nanocomposites will be presented. Using a rotating disk electrode and depositing from an electrolyte containing a suspension of oxide nanoparticles, metal-ceramic nanocomposites have been produced. This method leads to precise control over the volume fraction of the oxide in the nanocomposite and allows for the manufacturing of compositionally uniform, periodically layered, or functionally graded structures. In the higher order structures the composition variation can be finely tuned with nanometer resolution, and the characteristic microstructural length scale (e.g., individual layer thickness) can range from microns up to millimeters. Using indentation methods, the nanocomposites are shown to display enhanced and tunable mechanical properties.