The second half of the twentieth century saw a dramatic shift in lithium chemicals production from traditional pegmatite sources to brines. Today, the bulk of lithium carbonate, which serves as the raw material for various downstream lithium chemicals, including lithium metal for the lithium batteries, is produced from the brines of the Salar de Atacama, Chile, the Salar del Hombre Muerto, Argentina and Clayton Valley Nevada, U.S.A. There is minor production in Tibet and the People’s Republic of China (PRC). Australian spodumene concentrates are converted to lithium carbonate in the PRC.

The resurgence in the potential development of electric cars has resulted in the increased exploration for and identification of potential new lithium brine operations and the reassessment of some pegmatite deposits.

A number of predictions for a potentially large electric car market scenario have raised questions on the availability of sufficient lithium resources. However, since the original 1976 report on global lithium resources by the National Academies of Sciences and Engineering, newly identified deposits have almost quadrupled the total potentially available lithium resources. Based on the best predictions, the lithium supply is more than adequate to meet the demand for electric cars well into the 21st century.

The electrode materials for VRFB should possess higher electric conductivity, corrosion resistance and hydrophilic properties in sulfuric acid. The characteristics of the electrode materials affect the stability and the energy efficiency of VRFB. Carbon materials are the best suited for VRFB applications. In this study, the calcined treatment, acid treatment and ozone treatment were used to modify the surface of carbon papers. The redox reaction of [VO]2+/[VO2]+ on the modified carbon papers was evaluated by cyclic voltammetry (CV). The surface compositions of carbon materials were analyzed by X-ray photoelectron spectrometry (XPS). The experimental results reveal that three oxidative methods enhance the redox reaction of [VO]2+/[VO2]+. The calcined treatments and acid treatments also enhanced hydrolysis reaction. The mole ratio of O/C apparently increased, but the binding energy of C1s and O1s were not chemically shifted in the acid treatment. The intensity of binding energy of O1s, between 532 eV and 534 eV, apparently increased in the ozone and calcined treatments. The Ox treated samples were more hydrophilic than the Oz treated samples. In the Ox treated samples, the decrease of Rct value indicates that was contributed from the redox reaction of [VO]2+/[VO2]+ and hydrolysis reaction. It does not completely benefit the energy efficiency of VRFB. The 5 x 5 cm2 modified carbon papers were used as electrode materials in the VRFB. The voltage efficiency, coulomb efficiency and energy efficiency reached 93 %, 90 % and 83 %, respectively, at a current density of 12 mA．cm-2 at 0.8-1.8 V.

The stability of the negative electrode electrolyte affects the efficiency and capacity of energy storage in the vanadium redox flow battery (VRFB) system. To explore the stability of vanadium electrolytes, the study prepared five types of V(II) electrolytes that were exposed to air in a fixed open area and monitored the charge state of vanadium ions over time by UV/Visible spectrophotometer. This study succeeded in preparing pure V(II) electrolytes. Five characteristics are found in the UV/Visible spectra, respectively, during the oxidation process from V(II) electrolytes to V(III) electrolytes and V(III) electrolytes to V(IV) electrolytes. The experimental results show that the oxidation rate of a solution of 1 M V(II) electrolytes to V(III) electrolytes and 1 M V(III) electrolytes to V(IV) electrolytes under an atmosphere of air is 4.79 and 0.0089 mol/h per square meter. The oxidation rates of 0.05-1 M V(II) electrolytes to V(III) electrolytes are approximately 96-538 times than that of V(III) electrolytes to V(IV) electrolytes.

The 20th century saw rapid and dramatic improvements in permanent magnet materials. It has been 31 years since the discovery of neodymium-iron-boron and numerous companies and laboratories are seeking to produce a new and superior material. Topics discussed herein are material options, economics of selected materials and market drivers in material selection. Market issues include manufacturability by shape, size, and material yield; raw material supply including cost and dependability of the supply chain; raw material and magnet product price stability; development of applications based on commercial needs, government legislation and consumer demand. “Need is the mother of invention” and no discussion would be complete without covering why a new material would be beneficial from an applications point of view especially in energy production and consumption. Therefore, an introduction will be provided for select, major applications using permanent magnets and the growth forecasts for these.

The photothermal photodeflection technique is shown to provide information on the homogeneity of fuel pellets, pore distribution, clustering detection of pure urania and gadolinea and to provide a two-dimensional mapping of the thermal diffusivity correlated to the composition of the interdiffused Gadolinium and Uranium oxide. Histograms of the thermal diffusivity distribution become a reliable quantitative way of quantifying the degree of homogeneity and the width of the histogram can be used as a direct measure of the homogeneity. These quantitative measures of the homogeneity of the samples at microscopic levels provides a protocol that can be used as a reliable specification and quality control method for nuclear fuels, substituting with a single test a battery of expensive, time consuming and operator dependent techniques.

HoxEr1-xN (x=0.25, 0.5, 0.75) samples were synthesized by nitriding of HoxEr1-x alloy bars and their thermal conductivity κ were measured. The measured κ values were comparable to those of stainless steel and Er3Ni. Ho0.5Er0.5N showed the highest κ of the present three samples. The thermal diffusivity calculated from the κ and the specific heat indicates that Ho0.5Er0.5N is a very promising regenerator material for the cryocoolers. The electrical resistivity ρ was also measured as a function of temperature.

Environmental issues steadily receive more and more attention at EU policy level. This can for example be seen in the Raw Materials Initiative by DG Enterprise and Resource Efficient Europe by DG Environment which goes back to the theme of a sustainable economy as expressed by the Europe 2020 growth strategy. DG Research and Innovation supports related research activities. The Nanotechnology, Materials & Production (NMP) Theme in the FP7 Cooperation scheme has taken stock of this, by for example including aspects such as substitution, life cycle assessment, improved resource efficiency and better performance materials in the NMP calls for proposals. This is done with the aim to achieve a more green economy and fostering more sustainable consumption and production patterns.

Research on better performing and sustainable materials will more than ever be a pre-condition to meeting such challenges. Progress will come through the development of intelligent materials that embed and transfer knowledge into products and processes or perform certain tasks, when in use or during manufacturing. Already, some 70 per cent of all technical innovations hinge directly or indirectly on the properties of the materials employed. We have passed from the perception "materials are in the drawer" to the perception "materials are the bottleneck". The next step can be "materials are the solution".

At least 60 % of the total proposed Horizon 2020 budget is related to sustainable development, the vast majority of this expenditure contributing to mutually reinforcing climate and environmental objectives. In a resource-scarce Europe, new products must have low material / energy resource needs and high knowledge content. As stated in the Europe 2020 strategy, endorsed by EU leaders: “Europe must promote technologies and production methods that reduce natural resource use, and increase investment in the EU's existing natural assets”.

Materials can have a large environmental impact in many of its stages, from sourcing, extraction, processing, auxiliary materials and processes, use and end of life fate. The choice or design of material solutions can thus have a great impact on the technologies in which they are used. Implying that a material could be an integral part of the solution to a problem created by the use of a specific technology. Such solutions could require entirely new materials either to replace a material or be part of a new technology based on better performing materials and eco-designed products.

Traditional assembly line manufacturing is speculative, costly and environmentally unsustainable. It is speculative because it commits substantial resources—energy, materials, shipping, handling, stocking and displaying—without a guaranteed sale. It is costly because each of these resources—material, process, people and place—involves expense not encountered when a product is manufactured at the time of sale. It is environmentally unsustainable because, no matter how much recycling is done, not using the resources unless actually needed is always a better path. Three-dimensional printing is currently of great commercial interest as it can be employed to manufacture parts on-demand economically and without the significant cost & environmental downsides, i.e. inventory and waste, associated with traditional manufacturing processes. Herein, we describe the formulation of a novel water-based material which can be used in a traditional 3D printer extrusion process to create optically transparent glass-based objects. Such objects have a wide range of applications including, but not wholly limited to: security printing using color & coating effects, protective films and coatings, electronic codes readable by smartphones, tablets or touch screens. Additional all glass objects traditionally manufactured by the so called kiln glass method can be generated by this type of 3D printing making it interesting for the high end market of art objects.

VTT has implemented the demand of energy and resource efficiency in the framework of Ecodesign concept covering the whole material life cycle from material sources to material design and manufacturing, component life time optimisation and finally recycling concepts. The vision of the virtually supported Ecodesign concept is to create optimized and efficient machine and device components regarding their whole lifecycle by evolving multiscale modelling.

In this presentation we will introduce our development work within our Ecodesign concept by giving two case examples including Cu flow in electrical motor and Ni flow in waste incinerator. In the first case we will discuss raw material scarcity based design criteria, technological challenges and possibilities of Cu substitution and finally energy efficiency in system level. In the latter we will discuss multiscale modelling approach starting from raw materials and new design criteria regarding performance, life time, maintenance strategies and energy efficiency in system level operation.

Although additive layer manufacturing is well established for rapid prototyping the low throughput and historic costs have prevented mass-scale adoption. The recent development of the RepRap, an open source self-replicating rapid prototyper, has made low-cost 3-D printers readily available to the public at reasonable prices (<$1,000). The RepRap (Prusa Mendell variant) currently prints 3-D objects in a 200x200x140 square millimeters build envelope from acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA). ABS and PLA are both thermoplastics that can be injection-molded, each with their own benefits, as ABS is rigid and durable, while PLA is plant-based and can be recycled and composted. The melting temperature of ABS and PLA enable use in low-cost 3-D printers, as these temperature are low enough to use in melt extrusion in the home, while high enough for prints to retain their shape at average use temperatures. Using 3-D printers to manufacture provides the ability to both change the fill composition by printing voids and fabricate shapes that are impossible to make using tradition methods like injection molding. This allows more complicated shapes to be created while using less material, which could reduce environmental impact.

As the open source 3-D printers continue to evolve and improve in both cost and performance, the potential for economically-viable distributed manufacturing of products increases. Thus, products and components could be customized and printed on-site by individual consumers as needed, reversing the historical trend towards centrally mass-manufactured and shipped products. Distributed manufacturing reduces embodied transportation energy from the distribution of conventional centralized manufacturing, but questions remain concerning the potential for increases in the overall embodied energy of the manufacturing due to reduction in scale. In order to quantify the environmental impact of distributed manufacturing using 3-D printers, a life cycle analysis was performed on a plastic juicer. The energy consumed and emissions produced from conventional large-scale production overseas are compared to experimental measurements on a RepRap producing identical products with ABS and PLA. The results of this LCA are discussed in relation to the environmental impact of distributed manufacturing with 3-D printers and polymer selection for 3-D printing to reduce this impact. The results of this study show that distributed manufacturing uses less energy than conventional manufacturing due to the RepRap's unique ability to reduce fill composition. Distributed manufacturing also has less emissions than conventional manufacturing when using PLA and when using ABS with solar photovoltaic power. The results of this study indicate that open-source additive layer distributed manufacturing is both technically viable and beneficial from an ecological perspective.

Although the environmental benefits of recycling plastics are well established and most geographic locations within the U.S. offer some plastic recycling, recycling rates are often low. Low recycling rates are often observed in conventional centralized recycling plants due to the challenge of collection and transportation for high-volume low-weight polymers. The recycling rates decline further when low population density, rural and relatively isolated communities are investigated because of the distance to recycling centers makes recycling difficult and both economically and energetically inefficient. The recent development of a class of open source hardware tools (e.g. RecycleBots) able to convert post-consumer plastic waste to polymer filament for 3-D printing offer a means to increase recycling rates by enabling distributed recycling. In addition, to reducing the amount of plastic disposed of in landfills, distributed recycling may also provide low-income families a means to supplement their income with domestic production of small plastic goods. This study investigates the environmental impacts of polymer recycling. A life-cycle analysis (LCA) for centralized plastic recycling is compared to the implementation of distributed recycling in rural areas. Environmental impact of both recycling scenarios is quantified in terms of energy use per unit mass of recycled plastic. A sensitivity analysis is used to determine the environmental impacts of both systems as a function of distance to recycling centers. The results of this LCA study indicate that distributed recycling of HDPE for rural regions is energetically favorable to either using virgin resin or conventional recycling processes. This study indicates that the technical progress in solar photovoltaic devices, open-source 3-D printing and polymer filament extrusion have made distributed polymer recycling and upcycling technically viable.

Electrochromic (EC) and thermochromic (TC) materials are of much interest for “smart” windows which combine energy efficiency with the provision of indoor comfort. This paper summarizes results from several recent studies related to nanoparticles of transparent and electrically conducting ITO (i.e., In2O3:Sn) and of thermochromic VO2. Specifically, we consider (i) the use of ITO nanoparticles in polaronic EC devices in order to suppress near-infrared solar transmittance, (ii) performance limits for plasmonic EC devices embodying ITO nanoparticles, and (iii) ITO-VO2-based nanocomposites with joint low thermal emittance and TC properties, and with Mg-doping of the VO2 as a means for boosting the luminous transmittance. Both experimental and theoretical results are presented.

We report the photochromism (PC) in Eu3+ doped Sr2SnO4. The Sr2SnO4:Eu3+ is sensitive to UV light (λ < 350 nm) and turns to purple color. When visible light (λ= 400-700 nm) is irradiated, the colored Sr2SnO4:Eu3+ is bleached. From the results of absorption spectrum, Sr vacancies in the host lattice and charge transfer transition between Eu3+-O2- is responsible for PC process of Sr2SnO4:Eu3+.

We report mechanoluminescence (ML) in Sm3+-doped Sr3Sn2O7 phosphors with perovskite-related structure. The ML from Sr3Sn2O7:Sm3+, emitted strong reddish-orange light upon compression, is clearly observable by naked eyes. Based on the comparison between ML spectrum and photoluminescence spectrum, the ML emission was identified to be due to electron transition from an excited state 4G5/2 to the ground state 6HJ (J = 5/2, 7/2, 9/2) in Sm3+ ions. Although the ML emission was gradually decayed as compressive load was applied repeatedly, it recovered completely upon irradiation with UV light (254 nm). This behavior indicating that ML of Sr3Sn2O7:Sm3+ is intimately related to the charge traps. The charge transfer state (CTS) band in the PL excitation spectra was observed for Sr3Sn2O7:Sm3+, indicating that the efficient energy transfer from the host to the Sm3+ ions. The formation of CTS and the charge traps may be responsible for this ML performance.

With general lighting applications being responsible for over 20% of the energy consumption in the United States, advances in solid-state lighting have the potential for considerable energy and cost savings. The United States Department of Energy predicts that the increased use of solid state lighting will result in a 46% lighting consumption energy savings by the year 2030. Smart lighting systems have the potential for reducing energy costs while also providing a means for short distance data transmission via free space optics. The group III-nitride (III-N) family of materials, including aluminum nitride (AlN), gallium nitride (GaN), indium nitride (InN), their binary and ternary alloys, are uniquely situated to provide light emitting diodes (LEDs) across the full visible spectrum, photodetectors (PDs) and high power, high speed transistors. In this work, aluminum gallium nitride (AlGaN) / GaN high electron mobility transistors (HEMTs) and indium gallium nitride (InGaN) photodiodes (PDs) are fabricated and characterized. HEMTs and LEDs (or PDs) are grown on the same substrate for the purpose of creating electronic and optoelectronic integrated circuits.

Asymmetric (10L) XRD peaks have been employed as a measure of epitaxial quality for aluminum nitride (AlN) nucleation layers (NL) deposited on sapphire substrate. Epitaxial AlN films have been deposited on 2-6” sapphire substrate by reactive sputtering. FWHM of AlN (103) and (105) were found to be an excellent indicator of quality of AlN films for GaN growth. AlN films produced nucleation layers with highly reproducible microstructure and GaN film growth. NLs had in-plane and out-of-plane texture as evident by the pole-figure results and selected area diffraction pattern. Based on electron microscopy results, AlN film thickness for complete atomic ordering was estimated to be 6-7 nm and most of the edge dislocations were seen in the first 20 nm of the film. Excellent thickness and texture uniformity were seen on planar and patterned sapphire substrates. A compressive stress of 2.9±0.2 GPa was seen in our BKM films. The maximum screw and edge dislocation densities of films were found to be ∼3 x 108 cm−2 and ∼9 x 109 cm−2 respectively. The root mean square roughnesses of A-polar films were found to be < 0.3 nm.

Ultrathin layers of positively charged poly(diallyl dimethylammonium) choloride (PDDA) and negatively charged poly(sodium 4-styrenesulfonate) (PSS) were deposited on SiO2/ polyethylene glycol hybrid membranes via layer-by-layer assembly technique, and carbon dioxide absorption/separation properties were investigated. Quartz crystal microbalance (QCM) measurements revealed that both PDDA and PSS nanocoatings have a good affinity for CO2 absorption. PDDA-deposited film shows about two times higher CO2 ideal gas selectivity compared with unmodified silica film.

Visible-light photocatalytic property of TiO2 / WO3 / FTO multi-layer structure was investigated. In this structure, the visible-light absorption takes place in the WO3 layer, and generated electrons and holes diffuse into the FTO and TiO2 layers, respectively. The holes diffused into the valence band of the TiO2 layer produce the hydroxyl radicals due to oxidation of H2O and/or OH− adsorbed on the TiO2 surface. The FTO bottom layer, which acts as a scavenger of electrons, contributes to an effective charge separation. As a result, the visible-light photocatalysis is enhanced in this structure.

Photocatalytic properties of titanium oxide depend on the material size and shape, which can favour a higher interaction between reactants and catalyst. Most of the studies reported until now, show that reducing size down to the nanoscale increases the photocatalytic efficiency. We demonstrate that a multiscale shape design, integrating surface roughness, particle shape, and material 1D processing and orientation, can favour photocatalytic properties in the solid-gas regime, especially mineralization (conversion into CO2), when the material hierarchical 1D orientation is combined with unidirectional gas flow. Several materials with hierarchical structure were prepared and characterized. They have been tested for the photocatalytic mineralization of gaseous acetone, and compared with commercial catalysts. Our study reveals that a suitable combination of multiscale design can favour high mineralization.

The use of light weight structural materials such as titanium in transport systems like aero planes leads to a significant reduction in fuel consumption. However, titanium and its alloys cannot be used at elevated temperatures above 500°C for several reasons. Today aero engine compressors are made of a mixture of light Ti- and heavy Ni-alloys. The improvement of Ti-alloys to withstand the conditions in the high pressure compressor i.e. temperatures above 500°C would enable the manufacturing of a compressor from titanium as a whole with all its associated benefits. Intermetallic TiAl-alloys are another class of light weight materials for several high temperature applications. The use of TiAl as low pressure turbine (LPT) blades in the last sections of a large jet engine could save up to 150 kg of weight. In the last sections of the LPT the temperature is quite moderate (max. 650°C). The improvement of the high temperature capability of TiAl would allow its use in hotter sections of the engine with additional weight reduction. Similarly, the response performance of TiAl-turbocharger rotors in automotive engines would be much faster compared to the heavy Ni-based alloys used today. Furthermore higher rotation speeds are possible. Due to the novel so called fluorine effect the oxidation mechanism of TiAl can be altered. Fluorine-treated TiAl-components are protected by an alumina layer formed during high temperature exposure in oxidizing environments. This effect can be transferred to Ti-base materials if they are enriched with aluminum in a thin surface zone. The concepts and the results of high temperature exposure experiments of treated Ti- and TiAl-specimens are presented in this paper. They are discussed in the view of a use for real components.