Hostname: page-component-cd9895bd7-hc48f Total loading time: 0 Render date: 2024-12-27T02:25:17.840Z Has data issue: false hasContentIssue false

Novel protection solutions against environmental attack for light weight high temperature materials

Published online by Cambridge University Press:  15 February 2013

Alexander Donchev
Affiliation:
DECHEMA‐Forschungsinstitut, Frankfurt am Main/Germany
Michael Schütze
Affiliation:
DECHEMA‐Forschungsinstitut, Frankfurt am Main/Germany
Get access

Abstract

The use of light weight structural materials such as titanium in transport systems like aero planes leads to a significant reduction in fuel consumption. However, titanium and its alloys cannot be used at elevated temperatures above 500°C for several reasons. Today aero engine compressors are made of a mixture of light Ti- and heavy Ni-alloys. The improvement of Ti-alloys to withstand the conditions in the high pressure compressor i.e. temperatures above 500°C would enable the manufacturing of a compressor from titanium as a whole with all its associated benefits. Intermetallic TiAl-alloys are another class of light weight materials for several high temperature applications. The use of TiAl as low pressure turbine (LPT) blades in the last sections of a large jet engine could save up to 150 kg of weight. In the last sections of the LPT the temperature is quite moderate (max. 650°C). The improvement of the high temperature capability of TiAl would allow its use in hotter sections of the engine with additional weight reduction. Similarly, the response performance of TiAl-turbocharger rotors in automotive engines would be much faster compared to the heavy Ni-based alloys used today. Furthermore higher rotation speeds are possible. Due to the novel so called fluorine effect the oxidation mechanism of TiAl can be altered. Fluorine-treated TiAl-components are protected by an alumina layer formed during high temperature exposure in oxidizing environments. This effect can be transferred to Ti-base materials if they are enriched with aluminum in a thin surface zone. The concepts and the results of high temperature exposure experiments of treated Ti- and TiAl-specimens are presented in this paper. They are discussed in the view of a use for real components.

Type
Articles
Copyright
Copyright © Materials Research Society 2013 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Peters, M., Kumpfert, J., Ward, C.H. and Leyens, C., “γ-Titanium Aluminide Alloys: Alloy Design and properties”, Titanium and Titanium Alloys, ed. Leyens, C. and Peters, M. (WILEY-VCH, 2003) pp. 333350.Google Scholar
Lütjering, G. and Williams, J.C., Titanium (Springer, 2003) pp. 4850.CrossRefGoogle Scholar
Rahmel, A. and Spencer, P. J., Oxid. Met. 35, 5368 (1991).CrossRefGoogle Scholar
Leyens, C., “Oxidation and Protection of Titanium Alloys and Titanium Aluminides”, Titanium and Titanium Alloys, ed. Leyens, C. and Peters, M. (WILEY-VCH, 2003) pp. 187230.CrossRefGoogle Scholar
Mayer, M. and Krämer, G., Turbochargers (Süddeutscher Verlag, 2011) pp. 2535.Google Scholar
Donchev, A., Richter, E., Yankov, R. and Schütze, M., Intermetallics 14, 11681174 (2008).CrossRefGoogle Scholar
Masset, P. and Schütze, M., Adv. Eng. Mat 10, 666674 (2008).CrossRefGoogle Scholar
Donchev, A., Kolitsch, A., Schütze, M. and Yankov, R., Mat. Corros. 62, 695698 (2011).CrossRefGoogle Scholar
Lee, B.-J. and Saunders, N., Zeitschr. Metallk. 88, 152161 (1997).Google Scholar
Tetsui, T., Adv. Eng. Mat. 3, 307310 (2001).3.0.CO;2-3>CrossRefGoogle Scholar