Solid-oxide fuel cells (SOFCs) are unique in their ability to directly convert the chemical energy of a wide variety of fuels to electric power with unmatched energy conversion efficiency. The articles in this issue of MRS Bulletin highlight the enormous potential of, and recent progress toward, operating SOFCs at lower temperatures (<650°C). Lower temperatures dramatically increase the number of potential applications for this technology as well as provide the opportunity to incorporate a wider variety of materials in SOFC power generation systems with greater reliability and lower cost. The articles in this issue describe materials development and processing for low-temperature SOFCs, including the enabling of nanotechnology and microelectromechanical systems-based cell designs, the development of highly active electrodes and their three-dimensional microstructural characterization, as well as the use of novel proton-conducting electrolytes, all of which provide new avenues of research. New fabrication methods are also being applied in the development of micro-SOFCs and microtubular SOFCs with higher power densities. Finally, advances in lowering performance degradation rates, a critical commercialization issue, are described.

Solid-oxide fuel cells (SOFCs) are an energy conversion technology with unique potential to have the highest energy conversion efficiency with the least environmental impact, as well as broad fuel flexibility from renewable to conventional fuels. Lowering the SOFC operating temperature will further lower system and operational costs, increase long-term durability, and allow more rapid start-up, providing feasibility for load following and transportation applications. Unfortunately, at reduced temperatures, the thermally activated nature of ionic conduction and electrochemical reactions increase polarization resistances, thus decreasing cell and system performance. However, lower operating temperatures also create the opportunity to employ nanostructured materials with higher surface area-to-volume ratios and greater interphase and interfacial regions, which can greatly enhance electrochemical performance. Here, we review recent progress in the development of various nanostructured electrodes and electrolytes and discuss their effects on the enhancement of the electrocatalytic activity of oxygen reduction and fuel oxidation, as well as oxygen-ion conduction, in order to achieve high-performance low-temperature SOFCs.

The need for reducing the operating temperature of solid-oxide fuel cells (SOFCs) imposed by cost reduction has pushed significant progress in fundamental understanding of the individual components, as well as materials innovation and device engineering. Proton-conducting oxides have emerged as potential alternative electrolyte materials to oxygen-ion conducting oxides for operation at low and intermediate temperatures. This article describes major recent developments in electrolytes, electrodes, and complete fuel cell performance for SOFCs based on proton-conducting electrolytes. Although the performance of such fuel cells is still relatively modest, significant improvements in the power density output have been made during the last couple of years, and this trend is expected to continue.

Thin-film solid-oxide fuel cells (TF-SOFCs) fabricated using microelectromechanical systems (MEMS) processing techniques not only help lower the cell operating temperature but also provide a convenient platform for studying cathodic losses. Utilizing these platforms, cathode kinetics can be enhanced dramatically by engineering the microstructure of the cathode/electrolyte interface by increasing the surface grain-boundary density. Nanoscale secondary ion mass spectrometry and high-resolution transmission electron microscopy studies have shown that oxygen exchange at electrolyte surface grain boundaries is facilitated by a high population of oxide-ion vacancies segregating preferentially to the grain boundaries. Furthermore, three-dimensional structuring of TF-SOFCs enabled by various lithography methods also helps increase the active surface area and enhance the surface exchange reaction. Although their practical prospects are yet to be verified, MEMS-based TF-SOFC platforms hold the potential to provide high-performance for low-temperature SOFC applications.

Electrochemical ceramic cells such as solid-oxide fuel cells (SOFCs) are typically operated at 700–800°C in order to realize practical performances that, in turn, result in higher efficiencies compared to that of other types of electrochemical cells. High-temperature operation, on the other hand, leads to increased system cost and limits application. Thus, lowering the operating temperature is expected to solve such problems. This article shows the effectiveness of redesigning the cell structure for reduction of the operating temperature to 650°C or lower using conventional SOFC materials. A microtubular cell design is found to be one means of lowering the operating temperature of SOFCs. Such developments in fabrication technology are key to realizing high-performance cells with a thin electrolyte and controlled electrode microstructures.

Surfaces and interfaces determine the performance and long-term durability of solid-oxide fuel cells (SOFCs). In most cases, the surface chemical composition of the materials used in these electrochemical energy conversion devices shows significant deviations from the bulk chemistry. This might be as a result of surface cation segregation processes, as well as long-term surface poisoning due to external impurities. Both processes have implications for the electrochemical performance of the devices, leading to the degradation of the cell components. In order to suppress this degradation, an effort to lower the operation temperature to 500–800°C has been made. This article provides an overview of present research progress related to surface segregation and poisoning for low-temperature SOFCs.

Phonons—quanta of crystal lattice vibrations—reveal themselves in electrical, thermal, optical, and mechanical phenomena in materials. Phonons carry heat, scatter electrons, and affect light–matter interactions. Nanostructures opened opportunities for tuning the phonon spectrum and related properties of materials for specific applications, thus realizing what was termed phonon engineering. Recent progress in graphene and two-dimensional van der Waals materials has led to a better understanding of phonon physics and created additional opportunities for controlling phonon interactions and phonon transport at room temperature. This article reviews the basics of phonon confinement effects in nanostructures, describes phonon thermal transport in graphene, discusses phonon properties of van der Waals materials, and outlines practical applications of low-dimensional materials that rely on phonon properties.