Carbon nanotubes (CNTs) have unique thermal/electrical/mechanical properties and high aspect ratios. Growth of CNTs directly onto reactive material substrates (such as metals and carbon based foam structures, etc.) to create a micro-carbon composite layer on the surface has many advantages: possible elimination of processing steps and resistive junctions, provision of a thermally conductive transition layer between materials of varying thermal expansion coefficients, etc. Compared to growing CNTs on conventional inert substrates such as SiO2, direct growth of CNTs onto reactive substrates is significantly more challenging. Namely, control of CNT growth, structure, and morphology has proven difficult due to the diffusion of metallic catalysts into the substrate during CNT synthesis conditions. In this study, using a chemical vapor deposition method, uniform CNT layers were successfully grown on copper foil and carbon foam substrates that were pre-coated with an appropriate buffer layer such as Al2O3 or Al. SEM images indicated that growth conditions and, most notably, substrate surface pre-treatment all influence CNT growth and layer structure/morphology. The SEM images and pull-off testing results revealed that relatively strong bonding existed between the CNT layer and substrate material, and that normal interfacial adhesion (0.2‒0.5 MPa) was affected by the buffer layer thickness. Additionally, the thermal properties of the CNT/substrate structure were evaluated using a laser flash technique, which showed that the CNT layer can reduce thermal resistance when used as a thermal interface material between bonded layers.

Carbon nanotubes (CNT) are expected to revolutionize a range of technologies because of their unique mechanical and electrical properties. Using nanotubes in structural materials holds significant promise due to their extremely high modulus and tensile strength, however their cost, production rate and integration into a fiber form severely limit the current structural application opportunities. The high cost of CNT is tied to their slow, batch synthesis using vapor phase, vacuum processes. We report the investigation of the formation of carbon nanotubes from a polymeric precursor using an electrospinning production process. Electrospinning generates nanofibers at velocities up to 10 m/s from a single nozzle without a vacuum requirement, with the potential to generate CNT appropriate from structural and electrical applications. Our CNT formation concept is based upon Reactive Empirical Bond order calculations that show carbon nanofibers have a thermodynamic preference for the cylindrical graphite conformation. Simulations suggest that for small diameter carbon fibers, less than about 60 nm, the single wall and multi wall nanotubes (SWNT and MWNT) phases are thermodynamically favored relative to an amorphous or planar graphitic nanofiber structure. We have developed a novel process using continuous electrospun polyacrylonitrile (PAN) nanofibers as precursors to continuous SWNT and MWNT. The process for converting PAN nanofibers to SWNT's and MWNT's follows the process for typical carbon fiber manufacture. The PAN nanofibers, of 10 to 100 nm in diameter, are crosslinked by heating in air and then decomposed to carbon via simple pyrolysis in inert atmosphere. The pyrolyzed carbon nanofibers are then annealed to form the more energetically favorable SWNT or MWNT phase, depending upon the precursor diameter. We will discuss the process and characterization data.

Single-walled carbon nanotube (SWCNT) growth from Pt catalysts by an alcohol gas source method, a type of cold-wall chemical vapor deposition (CVD), was investigated. Raman results showed that the diameters of SWCNTs grown from Pt were below 1.2 nm, while transmission electron microscopy (TEM) showed that the diameters of most Pt catalyst particles were above 1.2 nm. This suggests that SWCNT diameters were smaller than Pt catalysts particles. X-ray photoelectron spectroscopy measurements showed that reduction of Pt particles occurred during the SWCNT growth. Based on these experimental data, growth mechanism of SWCNTs was discussed.

According to the reports of Z.E. Horvath et al [1] and Liu Yun-quan et al [5], carbon nanotubes can be synthesized by spray pyrolysis from different carbon sources (n-pentane, n-hexane, n-heptane, cyclohexane, toluene and acrylonitrile) and several metallocene catalysts (ferrocene, cobaltocene and nickelocene). This paper describes two different existing methods for growth of carbon nanotubes and the influence of applied parameters (oven temperature, synthesis time, catalyst concentration, carrier gas flow and solution flow) on the CNT's morphology. Also, a possible influence of number of carbons in carbon sources and structures of their compounds (linear or aromatic) on properties of formed carbon nanotubes. Transmission Electron Microscopy (TEM), Infrared Spectroscopy (FTIR) and Raman spectroscopy were applied for characterization of obtained materials.

Carbon nanotubes come in many varieties, with chemical, mechanical, and electrical properties depending on carbon nanotube (CNT) structural morphology. In order to provide a platform for CNT structural tuning, a membrane reactor was designed and constructed. This reactor provided more intimate gas-catalyst contact by decoupling the carbon feedstock gas from carrier gas in a chemical vapour deposition (CVD) environment using an asymmetric membrane and a macroporous membrane. Growth using this membrane reactor demonstrated normalized yield improvements of ∼300% and ∼1000% for the asymmetric and macroporous membrane cases, respectively, over standard CVD methods. To illustrate the possibility for control, growth variation with time was successfully demonstrated by growing vertically aligned multi-walled CNTs to heights of 0.71 mm, 1.36 mm, and 1.84 mm after growth for 15, 30, and 60 minutes in a commercial thermal CVD reactor. To demonstrate CNT diameter control via catalyst particle size, dip coating and spray coating methods were explored using ferrofluid and Fe(NO3)3 systems. CNT diameter was demonstrated to increase with increasing particle size, yielding CNT like growth with diameters ranging from 15 -150 nm. Demonstration of these dimensions of control coupled with the dramatic efficiency increases over growth in a commercialized CVD reactor establish this new reactor technology as a starting point for further research into CNT structural tuning.

Thermodynamic modeling of the MOCVD process, using the standard free energy minimization algorithm, cannot always explain the deposition of hybrid films that occurs. The present investigation explores a modification of the procedure to account for the observed simultaneous deposition of metallic iron, Fe3O4, and carbon nanotubes from a single precursor. Such composite films have potential application in various device architectures and sensors, and are being studied as electrode material in energy storage devices such as lithium ion batteries and supercapacitors.

With ferric acetylacetonate [Fe(acac)3] as the precursor, MOCVD in argon ambient results in a nanocomposite of CNT, Fe, and Fe3O4 (characterized by XRD and Raman spectroscopy) when growth temperature T and total reactor pressure P are in the range from 600°C-800°C and 5-30 torr, respectively. No previous report could be found on the single-step formation of a CNT-metal-metal oxide composite. Equilibrium thermodynamic modeling using available software predicts the deposition of only Fe3C and carbon, without any co-deposition of Fe and Fe3O4, in contrast with experimental observations. To reconcile this contradiction, the modeling of the process was approached by taking the molecular structure of the precursor into account, whereas “standard” thermodynamic simulations are restricted to the total number of atoms of each element in the reactant(s) as the input. When Ocon (statistical average of the oxygen atom(s) taken up by each metal atom during CVD) is restricted to lie between 0 and 1, thermodynamic computations predict simultaneous deposition of FeO1-x, Fe3C, Fe3O4 and C in the inert ambient. At high temperature and in a carbon-rich atmosphere, iron carbide decomposes to iron and carbon. Furthermore, FeO1-x yields Fe and Fe3O4 when cooled below 567°C. Therefore, the resulting film would be composed of Fe3O4, Fe and C, in agreement with experiment. The weight percentage of carbon (∼40%) calculated from thermodynamic analysis matches well with experimental data from TG-DTA.

Recent studies of single-walled carbon nanotubes (CNTs) in aqueous media have showed that water can significantly affect the tube mechanical properties. CNTs under hydrostatic compression can preserve their elastic properties up to large pressure values, while exhibiting exceptional resistance to mechanical loadings. It was experimentally observed that CNTs with encapsulated linear carbon chains (LCCs), when subjected to high hydrostatic pressure values, present irreversible red shifts in some of their vibrational frequencies. In order to address the cause of this phenomenon, we have carried out fully atomistic reactive (ReaxFF) molecular dynamics (MD) simulations for model structures mimicking the experimental conditions. We have considered the cases of finite and infinite (cyclic boundary conditions) CNTs filled with LCCs (LCC@CNTs) of different lengths (from 9 up to 40 atoms). Our results show that increasing the hydrostatic pressure causes the CNT to be deformed in an inhomogeneous way due to the LCC presence. The LCC/CNT interface regions exhibit convex curvatures, which results in more reactive sites, thus favoring the formation of covalent chemical bonds between the chain and the nanotube. This process is irreversible with the newly formed bonds continuing to exist even after releasing the external pressure and causing an irreversibly red shift in the chain vibrational modes from 1850 to 1500 cm−1.

Electrophoretic deposition enables the rapid deposition of single wall carbon nanotube films at room temperature. An accurate, reproducible film thickness can be obtained by controlling electric field strength, suspension concentration, and time. To investigate the electrical and mechanical properties of such films, we recorded electric resistance and Young’s modulus using I-V characterization and a nanoindenter, respectively. The measured resistivity of the films varied from 2.14 × 10-3 to 7.66 × 10-3 Ω·cm, and the Young’s modulus was 4.72 to 5.67 GPa, independent of film thickness from 77 to 134 nm. These results indicated that the mechanical and electrical properties of film are comparable with previously reported methods such as layer by layer deposition even though we achieved much higher deposition rates. We also measured the film mass density which is usually unrecorded even though it is an important parameter for MEMS/NEMS device actuation. The film density was found with conventional thickness measurement and Rutherford backscattering spectrometry. It varied from 0.12 to 0.54 g/cm3 as the film thickness increased. This method could be extended to applications of CNT films for flexible electronics or high frequency RF MEMS devices.

Ordered carbon nanotube (CNT) growth by deposition of nanoparticle catalysts using dip pen nanolithography (DPN) is presented. DPN is a direct write, tip based lithography technique capable of multi-component deposition of a wide range of materials with nanometer precision. A NanoInk NLP 2000 is used to pattern different catalytic nanoparticle solutions on various substrates. To generate a uniform pattern of nanoparticle clusters, various conditions need to be considered. These parameters include: the humidity in the vessel, temperature, and tip-surface dwell time. By patterning different nanoparticle solutions next to each other, identical growth conditions can be compared for different catalysts in a streamlined analysis process. Fe, Ni, and Co nanoparticle solutions patterned on silicon, mica, and graphite substrates serve as nucleation sites for CNT growth. The CNTs were synthesized by a chemical vapor deposition (CVD) reaction. Each nanoparticle patterned substrate is placed in a tube furnace held at 725°C during CNT growth. The carbon source used in the growth chamber is toluene. The toluene is injected at a rate of 5 mL/hr. Growth is observed for Fe and Ni nanoparticle patterns, but is lacking for the Co patterns. The results of these reactions provide important information regarding efficient and highly reproducible mechanisms for CNT growth.

Some potential applications of the nanoribbons and nanorods occur in the medical field, using gold nanoribbon therapies against cancer cells because they have absorption in the near infrared region. In this paper, the nanoribbons were obtained by physical-chemical method based on multilayer carbon nanotubes functionalized with carboxylic radical groups (-COOH). The obtained material was characterized by Scanning Transmission Electron Microscopy (STEM) and Infrared Spectroscopy (FTIR). The obtained nanoribbons have a diameter of 320 nm with preferably 126° angle in their morphology.

Aligned multi-walled carbon nanotubes were grown on carbon fiber surface in order to provide a way to tailor the thermal, electrical and mechanical properties of the fiber-resin interface of a polymer composite. As the deposition temperature of the nanotubes is very high, an elevated exposure time can lead to degradation of the carbon fiber. To overcome this obstacle we have developed a deposition technique where the fiber is exposed to an atmosphere of growth for just one minute, and different concentrations of precursor solution were used.

Composites of silicone rubber and vertically-aligned carbon nanotubes were produced by capillary infiltration of PDMS. The electrical properties of silicone membranes and carbon nanotubes were investigated by impedance spectroscopy. Gauge factor was evaluated by different ways from Nyquist plots, and reached values up 8.

The contamination of water by a large variety of molecules is a major environmental issue that will require the use of efficient and versatile materials to purify hydrological systems from source to point-of-use. The present study describes the aqueous-phase adsorption of heavy metal ions and multiple organic compounds at environmentally relevant concentrations onto graphene-single-walled carbon nanotube free-standing hybrid papers. Optical absorption spectroscopy results clearly showed that the hybrid nanocomposites exhibit superior adsorption properties compared to activated carbon, the most widely used adsorbent to date.

In last two decades, huge amount of research work has been contributed in the field of nanochemistry particularly for synthesis, characterization and applications of carbon nanotubes (CNTs). For synthesis of CNTs through chemical vapor deposition (CVD), supported metal catalyst is used preferentially. In view of that, SBA-16 supported nanoprticles of Iron, Fe/SBA-16, were prepared. To have Fe/SBA-16, adsorption of Fe nanoparticles on SBA-16 have been accomplished by reduction of ferrous ion on the surface of SBA-16. Afterwards, CNTs were synthesized by CVD using benzene as precursor over Fe/SBA-16 nanocatalyst. Synthesis of CNTs was carried out at 750°C with ambient pressure. Synthesized CNTs were functionalized by treating the them with a mixture of H2SO4/HNO3. As a result of this acidic treatment, carboxylic functional group was introduced on the surface of CNTs due to oxidation. As such prepared and functionalized CNTs were, further, used as filler in the synthesis of polymer nanocomposites of polypyrrol(PPY), matrix. These nanocomposites were prepared by in situ polymerization. Thus, electrical conductivity is measured for both types of polymer composites. On their comparison, important information regarding dispersion of CNT in the matrix are extracted.

The vast majority of industrial scale Carbon Nanotube (CNT) production involves short nanotubes (< 100 microns) that appear as a powder. These products are typically utilized as minor components (usually less than 2%) in polymers where they may or may not impart marginal improvements in composite properties. At Nanocomp Technologies we produce large-format CNT material by floating catalyst chemical vapor deposition. This technique produces very long CNTs (> 1 mm) in the gas phase, where entanglement produces large format material of exceptional strength and electrical conductivity. By manipulating the physics and chemistry of the process, the format and properties of the material can be controlled. Post-production processing further enhances the desired material properties. In this way applications such as Armor, Wiring and Cables for aerospace, and Integrated Energy Storage can be realized.

A nano thermal sensor was made by depositing carbon nanotubes from a medium containing a) methylene chloride b)sodium dodecyl sulfate and c) Baytron-P (polymer) assisted sodium dodecyl sulfate. The nano thermal sensors showed d.c. electrical resistance as independent of temperature when the sensors were made by procedures (a) or (b). The electrical resistivity in both the situations has been independent of temperature. When the nanosensor is made with carbon nanotubes by assisted method (c), the d.c. electrical resistance decreased with temperature. The negative temperature coefficient (TCR) is manifested in the semiconducting property of the active material. The sensor behavior is reproducible and varies linearly with temperature. The nanosensor made by non assisted carbon nanotube showed zero TCR. This is probably the first instance of assisted thermal sensor made with single walled carbon nanotubes.

The carbon nanotube community swims in the sea of superlatives. Researchers expect mechanical performance to achieve two extremes, an ultrastrong fibre taking us into space, and a superlubricant saving energy otherwise lost as heat. We examine CNT fibres in the light of traditional yarn science and present an interpretation of properties which combines aspects of these two extremes of performance.

One of the main areas of improvement in capacitive deionization technologies is the materials used for electrodes which have very specific requirements. In the present work, a wide range of material characterization techniques are employed to determine the suitability of a multiwall carbon nanostructure thin film as electrode material. The electrical, mechanical, surface and wetting characteristics are studied proving the membrane highly conductive (σ=7.25 103 S/m), having competitive electro-sorption capacity (11.7 F/g at 10 mV/s) and surface area (149 m2/g), strain rate dependent mechanical properties and hydrophobic wetting behavior.

Among the exceptional properties of isolated individual carbon nanotubes (CNTs), exceptional thermal conductivity along their axis has been demonstrated, However they have also shown poor thermal transfer between adjacent CNTs. Thick bundles of aligned CNTs have been used as heat pipes, but the thermal input and output power densities are the same, providing no heat spreading effect. We demonstrate the use of energetic argon ion beams to join overlapping CNTs in a thin film to form an interpenetrating network with an isotropic thermal conductivity of 2150 W/m K. Such thin films may be used as heat spreaders to enlarge the thermal footprint of laser diodes and CPU chips, for example, for enhanced cooling. At higher ion energies and fluence, the CNTs appear to collapse and reform, aligned parallel to the ion beam axis, and form dense high aspect ratio tapered structures. The high surface area of these structures lends themselves to applications in energy storage, for example. We consider the mechanisms of energetic ion interaction with CNTs and junction formation of two overlapping CNTs during the subsequent self-healing process, as well as the formation of high aspect ratio structures under more extreme conditions

The current study focuses on the influence of low nano-carbon loading in polymer based composite fibers to modify matrix microstructure. With regards to the processing–structure–property relationship, post-spinning heat treatments (i.e., drawing, annealing without tension, and annealing with tension) was used to track microstructural development and associated mechanical property changes. Drawing and annealing procedures were found to influence the interphase volume fraction, fibril dimensions, sub-fibrillar lamellae, and sub-lamellae grain size for each sample. Annealing at 160 °C was found to have the largest impact on interphase percentage, fibril length, and grain packing density. These improvements corresponded to excellent mechanical properties for both control and composite fibers. Understanding the relationship between processing and property provides a novel perspective for producing high-performance composite materials from flexible polymers by only minimal amounts of carbon nano-fillers.