Design/Build/Fly competitions are attracting increased interest in the training of aerospace engineers at academic level worldwide. These competitions entail fundamental activities in aircraft design, optimization and manufacturing which foster student knowledge not possible in classical academic activities. Over the years, the competitiveness of these contests has increased due to the ever-increasing performance that the aircraft exhibit in the flight event. Mass prediction models, specific for competitions such as Air Cargo Challenge (ACC), are presented in this paper. These models are divided into two development methods: statistical and structure-based equations.

The statistical mass models are developed based on data collected from past ACC editions where model accuracy is mainly dependent on the amount of data available. Three models are derived, one containing all available aircraft and two more obtained by dividing the aircraft into balsa- or composite-dominated structures.

Using the structure-based equations method, where the amount of material required to withstand the stresses that the airplane is subjected to is determined, a model is developed for each one of the three considered wing structural concepts, namely two-cell Carbon-Fibre-Reinforced Plastic (CFRP), CFRP D-box and CFRP tube spar. The tail boom component equation is created independently, while the remaining components masses are determined from coefficients based on geometric characteristics and the computed wing or total masses. The average error associated with these models is inferior to 2% for the total mass.

The results obtained from the application to the considered study cases are also presented, and the validity, accuracy, and application in terms of the design phase for each method are discussed.

Arc-jet facilities have been the norm for ablation experiments used to calibrate computational models to date. However, the arc jet has a few major limitations and challenges, including non-uniform enthalpy distribution, non-equilibrium state, change of surface quality during testing and the extent of oxidation, to name but a few. A novel plasma technique for preheating axisymmetric heatshield samples in hypersonic impulse facilities is presented herein. The major aim of this innovative work is to help reduce the large variations of ablation rate predictions, space vehicle materials and missile design/testing, obtain strongly coupled hypersonic boundary layers and achieve lower cost of aerothermodynamics experiments. This present work remains one of the most highly anticipated solutions to maximise payload success and replicate high surface temperatures identical to those experienced by real flight vehicles. This work makes a useful contribution to re-entry studies under conditions that replicate the characteristics of re-entry flights. Future applications for the technique are expected to be found in hypersonic impulse facilities that can simulate the true flow energy under re-entry conditions.

Camber morphing is an effective way to control the lift generated by any aerofoil and potentially improve the range (as measured by the lift-to-drag ratio) and endurance (as measured by $C_l^{3/2}/C_d$ ). This can be especially useful for fixed-wing Unmanned Aerial Vehicles (UAVs) undergoing different flying manoeuvres and flight phases. This work investigates the aerodynamic characteristics of the NACA0012 aerofoil morphed using a Single Corrugated Variable-Camber (SCVC) morphing approach. Structural analysis and morphed shapes are obtained based on small-deformation beam theory using chain calculations and validated using finite-element software. The aerofoil is then reconstructed from the camber line using a Radial Basis Function (RBF)-based interpolation method (J.H.S. Fincham and M.I. Friswell, “Aerodynamic optimisation of a camber morphing aerofoil,” Aerosp. Sci. Technol., 2015). The aerodynamic analysis is done by employing two different finite-volume solvers (OpenFOAM and ANSYS-Fluent) and a panel method code (XFoil). Results reveal that the aerodynamic coefficients predicted by the two finite-volume solvers using a fully turbulent flow assumption are similar but differ from those predicted by XFoil. The aerodynamic efficiency and endurance factor of morphed aerofoils indicate that morphing is beneficial at moderate to high lift requirements. Further, the optimal morphing angle increases with an increase in the required lift. Finally, it is observed for a fixed angle-of-attack that an optimum morphing angle exists for which the aerodynamic efficiency becomes maximum.

Considering the shortcomings of current methods for real-time resolution of two-aircraft flight conflicts, a geometric optimal conflict resolution and recovery method based on the velocity obstacle method for two aircraft and a cooperative conflict resolution method for multiple aircraft are proposed. The conflict type was determined according to the relative position and velocity of the aircraft, and a corresponding conflict mitigation strategy was selected. A resolution manoeuvre and a recovery manoeuvre were performed. On the basis of a two-aircraft conflict resolution model, a multi-aircraft cooperative conflict resolution game was constructed to identify an optimal solution for maximising group welfare. The solution and recovery method is simple and effective, and no new flight conflicts are introduced during track recovery. For multi-aircraft conflict resolution, an equilibrium point that maximises the welfare function of the group was identified, and thus, an optimal strategy for multi-aircraft conflict resolution was obtained.

Strategic airlift is a crucial capability for any country that wants to protect its global interests around the world. Air refueling may offer more agile and efficient airlift capabilities by increasing cargo aircraft payload and shortening airlift time. We investigated whether air refueling can shorten the total time of an airlift operation and decrease the number of cargo aircraft sorties required in a deployment scenario, especially where the distance between origin and destination is within the range of cargo aircraft. We introduced two mathematical models to compare the total airlift time and number of cargo aircraft required for given origin-destination and tanker base locations and total freight to be moved. We optimised initial cargo and fuel amount for cargo aircraft along with rendezvous point coordinates to minimise total airlift time. We used a numerical example to show that substantial airlift time and cargo aircraft sortie savings are possible through air refueling.

Pneumatic launch systems for Unmanned Aerial Vehicles (UAVs), including mechanical and pneumatic systems, are complex and non-linear. They are subjected to system parameters during launch, which leads to difficulty in engineering research analysis. For example, the mismatch between the UAV parameters and the parameter design indices of the launch system as well as the unclear design indices of the launching speed and overload of UAVs have a great impact on launch safety. Considering this situation, some studies are presented in this paper. Taking the pneumatic launch system as a research object, a pneumatic launcher dynamic simulation model is built based on co-simulation considering the coupling characteristics of the mechanical structure and transmission system. Its accuracy was verified by laboratory test results. Based on this model, the paper shows the effects of the key parameters, including the mass of the UAV, cylinder volume, pressure and moment of inertia of the pulley block, on the performance of the dynamic characteristics of the launch process. Then, a method for matching the parameter characteristics between the UAV and launch system based on batch simulation is proposed. The set of matching parameter values of the UAV and launch system that satisfy the launch take-off safety criteria are calculated. Finally, the influence of the system parameters of the launch process on the launch performance was analysed in detail, and the design optimised. Meaningful conclusions were obtained. The analysis method and its results can provide a reference for engineering and theoretical research and development of pneumatic launch systems.

Increasingly agile manoeuvre is an advantage in the flight of aircraft, missiles and aerial vehicles, but the principles of accelerating aerodynamics in the transonic regime are only now being fully investigated. This study contributes to the understanding of shock and separation effects on drag during axial acceleration, using a simple geometric configuration. Unsteady shock wave behavior was numerically investigated for an axisymmetric cone-cylinder using a commercial solver and the Moving Reference Frame acceleration technique. This acceleration technique was validated using unsteady numerical and experimental methods. The cone-cylinder was accelerated from Mach number 0.6 to Mach number 1.2 at 100g constant and deceleration was from Mach number 1.2 until Mach number 0.6 at –100g constant. Three cone angles were tested for the cone-cylinder with uniform cylinder diameter. Acceleration through the transonic Mach regime was characterised by a delayed and gradual shock wave development when compared to steady state, demonstrating a clear flow history effect. Deceleration through the transonic Mach regime was characterised by shock wave propagation from the base to the nose. New flow structures appeared during deceleration that do not have counterparts in the steady state, including shock interactions and propagating expansion-compression features. Gross changes in the unsteady drag coefficient curves for each cone-angle are explained with reference to unsteady shock wave behaviour for accelerating and decelerating motion.