The intercalation of kaolinite through the insertion of ions or molecules amongst the structural aluminosilicate layers is a vital process in numerous clay-based applications and products. Layer neutrality and hydrogen bonding limits direct intercalation into kaolinite, other than for small molecules. Synthesizing zirconia-intercalated kaolinite is not a straightforward matter. To overcome this barrier, raw Egyptian kaolin (UnK) or its acid-activated product (HK) was sonicated and impregnated in aqueous ZrOCl2·8H2O solution followed by thermal treatment at various temperatures (100, 200, 300, and 500°C). The intercalation process was confirmed using various spectroscopic and analytical techniques. The direct intercalation of ZrO2 into the kaolinite layers was observed even through a mild thermal treatment (100, 200, and 300°C). The mechanism of intercalation was suggested to occur by binding ZrO2 to the Si/AlO groups with a preference for the acid-activated HK, causing variable enlargements of the basal spacing and producing very perturbed layers. Interestingly, the surface area increased by 250% as a result of zirconia intercalation. Scanning electron microscopy (SEM) images showed a remarkable improvement in the stacking order of the kaolinite particles. The impact of ZrO2 intercalation into kaolinite also enhanced its adsorption efficiency for Pb2+, Cu2+, and Cd2+ ions. Preliminary investigations showed that the zirconia-intercalated HK demonstrated a removal efficiency, which is three times greater than that of pristine HK. The adsorption tendency toward Pb2+ ions was greater than those of Cu2+ and Cd2+ and followed the order: Pb2+ >> Cu2+ > Cd2+. The study suggests that the chemical modification of kaolin by zirconia via a direct intercalation technique, which greatly improves its functionality as demonstrated by the selective sorption of heavy metal ions, is worthy of further study.

In order to expand the family and improve the bioactivity of oral implant ceramics, the phase structures, mechanical and wetting properties of the hot-pressed yttria-zirconia/multilayer graphene oxide composite (3Y-ZrO2/GO) ceramics were investigated. GO was uniformly distributed in 3Y-ZrO2 powders, forming the C–O–Zr bond during the sintering process. In comparison to raw 3Y-ZrO2 ceramics, the flexural strength and fracture toughness improved up to 200% (1489.96 ± 35.71 MPa) in ZG3 (with 0.15 wt% GO) and 40.9% (8.95 ± 0.59 MPa m1/2) in ZG2 (with 0.1 wt% GO), respectively, while the relative density and Vickers hardness increased slightly. The toughening mechanisms included crack deflection, crack bridging, and GO put-out. Meanwhile, the composite ceramics were transformed into a more hydrophilic direction and indicated a good wetting property. In consideration of mechanical and wetting properties, the ZG3 would be a favorable alternative to the yttria-zirconia ceramic (Y-TZP) in dental implant applications. The results are expected to serve as a technical guidance for the fabrication and evaluation of dental implants.

We report results of the studies relating to the fabrication of nanostructured zirconia (nZrO2) based immunosensor for cardiac troponin I biomarker (acute myocardial infarction) detection. One step, low temperature hydrothermal process was used for the synthesis of nZrO2 (∼5 nm). This nZrO2 was functionalized with 3-aminopropyl triethoxy silane (APTES) and thereafter it was electrophoretically deposited on to indium tin oxide (ITO) coated glass electrode. EDC/NHS surface chemistry was used for covalent immobilization of monoclonal anti-troponin-I (anti-cTnI) antibodies onto APTES/nZrO2/ITO electrode. The structural, morphological and functional characterization of the synthesized nanoparticles and the fabricated immunoelectrode were conducted via X-ray diffraction (XRD), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR), and electrochemical techniques. The results of electrochemical response studies of BSA/anti-cTnI/APTES/nZrO2/ITO immunoelectrode reveal that, this platform can be used for efficient detection of cardiac troponin I (cTnI) biomarker with a wide linear detection range (0.1–100 ng/mL) and sensitivity [3.9 µA mL/(ng cm2)].

Yttria-stabilized tetragonal zirconia polycrystals (3Y-TZP) is a ceramic material used in indirect dental restorations. However, phase transformation at body temperature may compromise the material’s mechanical properties, affecting the clinical performance of the restoration. The effect of mastication on 3Y-TZP aging has not been investigated. 3Y-TZP specimens (IPS E-max ZirCAD and Z5) were aged in three different modes (n=13): no aging (control), hydrothermal aging (HA), or chewing simulation (CS). Mechanical properties and surface topography were analyzed. Analysis of variance showed that neither aging protocol (p=0.692) nor material (p=0.283) or the interaction between them (p=0.216) had a significant effect on flexural strength, values ranged from 928.8 MPa (IPSHA) to 1,080.6 MPa (Z5HA). Nanoindentation analysis showed that material, aging protocol, and the interaction between them had a significant effect (p<0.001) on surface hardness and reduced Young’s modulus. The compositional analysis revealed similar yttrium content for all the experimental conditions (aging: p=0.997; material: p=0.248; interaction material×aging: p=0.720). Atomic force microscopy showed an effect of aging protocols on phase transformation, with samples submitted to CS exhibiting features compatible with maximized phase transformation, such as increased volume of the material microstructure at the surface leading to an increase in surface roughness.

Crystal and local structures (long- and short-range order, respectively) of four nanocrystalline zirconia-based solid solutions—ZrO2-6 and 16 mol % CaO and ZrO2-2.8 and 12 mol % Y2O3—synthesized by a pH-controlled nitrate-glycine gel-combustion process were studied. These materials were characterized by synchrotron X-ray diffraction (XRD) and extended X-ray absorption fine structure (EXAFS) spectroscopy. Our XRD results indicate that the solid solution with low CaO and Y2O3 contents (6 and 2.8 mol %, respectively) exhibit a tetragonal crystallographic lattice, and those with higher CaO and Y2O3 contents (16 and 12 mol %, respectively) have a cubic lattice. Moreover, our EXAFS study demonstrates that the tetragonal-to-cubic phase transitions, for increasing CaO and Y2O3 contents, are both related to variations in the local symmetry of the Zr–O first neighbor coordination sphere.

This article summarizes a unique approach in which all-ceramic interconnects are used in place of metal interconnects in solid-oxide fuel cell (SOFC) stacks. The approach combines advanced SOFC materials with the manufacturing technology and infrastructure established for multilayer ceramic (MLC) packaging for the microelectronics industry. The MLC interconnect is fabricated using multiple layers of yttria-stabilized zirconia (YSZ) tape, with each layer containing conductive vias to provide for electrical current flow through the interconnect. The all-ceramic interconnect design facilitates uniform distribution of air and fuel gas to the respective electrodes of adjacent cells. The multilayer interconnects are fabricated using traditional MLC manufacturing processes. A detailed description of the processes for fabricating the all-ceramic interconnect is presented.To aid in moving from prototype fabrication to commercialization of these fuel cell systems, a detailed cost model has been used as a roadmap for commercial stack development. Cost model projections are presented for three different interconnect footprint sizes. These projections show an SOFC stack cost of less than $150 per kilowatt for the optimized SOFC stack design produced at high volume.

Design rules are described here for high-temperature straining stages for transmission electron microscopy. Temperatures above 1000°C can be attained by electron bombardment of the specimen grips. Thermal equilibrium can be reached in a short time by carrying off the heat by water cooling. Some applications of this stage are described. Ferroelastic deformation was observed at 1150°C in t′ and partially stabilized zirconia, which changes the microstructure for successive dislocation plasticity. In the oxide-dispersion-strengthened alloy INCOLOY MA 956, dislocations are impeded by oxide particles and move smoothly between the particles. At high temperatures, both the resting and traveling times control the average dislocation velocity. In MoSi2 single crystals of a soft orientation, dislocations with 1/2〈111〉 Burgers vectors are created in localized sources and move on {110} planes in a viscous manner. The dislocations in Al-Pd-Mn single quasicrystals are oriented in preferred crystallographic directions and move in a viscous way as well. On the basis of in situ observations, conclusions are drawn for interpreting macroscopic deformation behavior at high temperatures.