Dismantling and demolition of a nuclear power plant generates a large amount of metal waste. Recycling of such waste for resource is important because of the limited capacity of the disposal site. Authors have developed metal recycling processes. It is found that pyrometallurgical separation techniques can effectively separate nickel and cobalt, which contain main contributors of radioactivity, from iron and chromium.

Disposal of millions of gallons of existing radioactive wastes in underground storage tanks is a major remediation activity for the United States Department of Energy. These wastes include a substantial volume of insoluble sludges consisting of submicron colloidal particles. Processing these sludges under the proposed processing conditions presents unique challenges in retrieval transport, separation, and solidification of these waste streams. Depending on processing conditions, these colloidal particles can form agglomerated networks having high viscosities that could clog transfer lines or produce high volumes of low-density sediments that interfere with solid-liquid separations. Under different conditions, these particles can be dispersed to form very fine suspended particles that do not settle. Given the wide range of waste chemistries present at Department of Energy sites, it is impractical to measure the properties of all treatment procedures. Under the current research activities, the underlying principles of colloid chemistry and physics are being studied to predict and eventually control the physical properties of sludge suspensions and sediment layers in tank wastes and other waste processing streams. Proposed tank processing strategies include retrieval transport, and solid-liquid separations in basic (pH 10 to 14), high ionic strength (0.1 to 1.0 M) salt solutions. The effect of salt concentration, ionic strength, and salt composition on the physical properties such as viscosity, agglomerate size, and sedimentation of model suspensions containing mixtures of one or two of the major components found in actual wastes have been measured to understand how agglomeration influences processing. Property models developed from theory and experiment on these simple suspensions are then applied to explain the results obtained on actual wastes.