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Stress-Voiding and Electromigration in Multilevel Interconnects

Published online by Cambridge University Press:  15 February 2011

M.A. Korhonen
Affiliation:
Department of Materials Science and Engineering, Cornell University, NY 14853
Tao Liu
Affiliation:
Department of Materials Science and Engineering, Cornell University, NY 14853
D.D. Brown
Affiliation:
Department of Materials Science and Engineering, Cornell University, NY 14853
C.-Y. Li
Affiliation:
Department of Materials Science and Engineering, Cornell University, NY 14853
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Abstract

Stress-voiding and electromigration have become urgent reliability concerns at the decrease of interconnect dimensions to submicron size. Severe stress voiding may arise in multilevel metallizations, particularly at contact and via regimes where the thermal stresses are highest. Via and contact structures with the attached refractory layers usually block entirely the electromigration flux; hence, EM voids are likely to form here. In this paper we first model the migration of atoms due to gradients in composition, stress, and electric potential. We seek a formulation in the spirit of irreversible thermodynamics, i.e. without reference to any specific micromechanisms of diffusion. We then apply the general developments to predict the stress evolution and void growth in Al based interconnect lines confined between entirely blocking Wstuds. We also analyze the effects of Cu depletion at vias, either by interfacial or grain boundary diffusion, on the stress evolution and void growth. Finally we demonstrate that the change in the line resistance due to void growth will display apparent incubation times even if the void grows linearly with time.

Type
Research Article
Copyright
Copyright © Materials Research Society 1995

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