Hostname: page-component-586b7cd67f-gb8f7 Total loading time: 0 Render date: 2024-11-20T06:36:35.655Z Has data issue: false hasContentIssue false

Real-time Control System for Improved CMP Pad Profiles

Published online by Cambridge University Press:  01 February 2011

Gregory E Menk
Affiliation:
Sivakumar Dhandapani
Affiliation:
[email protected], Applied Materials, SSG/CMP, Sunnyvale, California, United States
Charles Chad Garretson
Affiliation:
[email protected], Applied Materials, SSG/CMP, Sunnyvale, California, United States
Shou-Sung Chang
Affiliation:
[email protected], Applied Materials, SSG/CMP, Sunnyvale, California, United States
Christopher Cocca
Affiliation:
Jason Fung
Affiliation:
[email protected], Applied Materials, SSG/CMP, Sunnyvale, California, United States
Jun Qian
Affiliation:
[email protected], Applied Materials, SSG/CMP, Sunnyvale, California, United States
Stan Tsai
Affiliation:
[email protected], Applied Materials, SSG/CMP, Sunnyvale, California, United States
Get access

Abstract

Chemical mechanical planarization (CMP) pads require conditioning to maintain the surfaces yielding optimal performance. However, conditioning not only regenerates the pad surface but also wears away the pad material and slurry transport grooves. Non-optimized conditioning may result in non-uniform pad profiles, limiting the productive lifetimes of pads. A new approach to conditioning uses closed-loop control (CLC) of conditioning sweep to enable uniform groove depth removal across the pad, throughout pad life. A sensor integrated into the conditioning arm enables the pad stack thickness to be monitored in situ and in real time. Feedback from the thickness sensor is used to modify pad conditioner dwell times across the pad surface, correcting for drifts in the pad profile that may arise as the pad and disk age. Pad profile CLC enables uniform reduction in groove depth with continued conditioning, providing longer consumables lifetimes and reduced operating costs.

Type
Research Article
Copyright
Copyright © Materials Research Society 2010

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1 Wang, C., Paul, E., Kobayashi, T. and Li, Y., in Microelectronic Applications of Chemical Mechanical Planarization, edited by Li, Y. (Wiley Interscience, Hoboken, 2007), p. 142.Google Scholar
2 Zhou, Y.Y. and Davis, E.C., Mat. Sci. Eng. B68, 9198 (1999).Google Scholar
3 Chen, C.Y., Yu, C.C., Shen, S.H. and Ho, M., J. Electrochem. Soc. 147 (10), 39223930 (2000).Google Scholar
4 Borucki, L., Wei, X., Zhuang, Y., Philipossian, A. and Slutz, D. D., International Conference on Planarization/CMP Technology, Dresden, 2007, pp. 367371.Google Scholar
5 Lee, W.J., Park, H.S. and Shin, H.C., Curr. App. Phys. 9, S134–S137 (2009).Google Scholar