Hostname: page-component-78c5997874-s2hrs Total loading time: 0 Render date: 2024-11-06T06:05:57.510Z Has data issue: false hasContentIssue false

Anode-supported planar solid oxide fuel cells by plasma-enhanced metalorganic chemical vapor deposition (PE-MOCVD) and electrostatic spray deposition (ESD): Fabrication of dense thin layers of yttria-stabilized zirconia by PE-MOCVD

Published online by Cambridge University Press:  31 January 2011

Gianfranco Di Giuseppe
Affiliation:
Center for Electrochemical Science and Engineering, Department of Chemical and Environmental Engineering, Illinois Institute of Technology, 10 West 33rd Street, Chicago, Illinois 60616
J. Robert Selman*
Affiliation:
Center for Electrochemical Science and Engineering, Department of Chemical and Environmental Engineering, Illinois Institute of Technology, 10 West 33rd Street, Chicago, Illinois 60616
*
b)Address all correspondence to this author.
Get access

Abstract

This paper reports a study of plasma-enhanced metalorganic chemical vapor deposition (PE-MOCVD) as a suitable technique for depositing dense, crack-free thin layers of yttria-stabilized zirconia onto porous substrates, as a step in the fabrication of anode-supported planar solid oxide fuel cells (SOFC). Our objective is to present an alternative method by which an SOFC assembly may be fabricated at lower temperature than by conventional methods. PE-MOCVD using zirconium tertbutoxide (ZrTB) -and yttrium hexafluoroacetylacetonate dihydrate (Y6FA) is capable of producing the electrolyte in thin dense layers on smooth surfaces, as demonstrated for Si(110) wafers. If a porous substrate is used, the average surface pore size should not exceed 1–2 μm to obtain a dense film. The crystalline phase of the film was related to the Y6FA concentration in the gas phase using x-ray diffraction. Depth profiling, using x-ray photoelectron spectroscopy, showed that Y is present (fairly uniform) at all depths of the film. Growth rates are dependent on the applied power but independent of substrate temperature. Film density, however, shows a significant dependence on substrate temperature.

Type
Articles
Copyright
Copyright © Materials Research Society 2001

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1Tsai, T. and Barnett, S.A., J. Electrochem. Soc. 142, 3084 (1995).CrossRefGoogle Scholar
2Kim, E., Lee, J., Lee, S., and Yoon, S., J. Electrochem. Soc. 140, 2625 (1993).CrossRefGoogle Scholar
3de Souza, S., Visco, S.J., and de Jonghe, L.C., J. Electrochem. Soc. 144, L35 (1997).CrossRefGoogle Scholar
4Kim, J., Virkar, A.V., Fung, K., Metha, K., and Singhal, S.C., J. Electrochem. Soc. 146, 69 (1999).CrossRefGoogle Scholar
5Minh, N.Q., J. Am. Ceram. Soc. 76, 563 (1993).CrossRefGoogle Scholar
6Di Giuseppe, G. and Selman, J.R., J. Electrochem. Soc. (2001, sub-mitted for publication).Google Scholar
7Hong, J., Maleki, H., Al Hallaj, S., Redey, L., and Selman, J.R., J. Electrochem. Soc. 145, 1489 (1998).CrossRefGoogle Scholar
8MacDonald, J.R., Impedance Spectroscopy (John Wiley & Sons, New York, 1987).Google Scholar
9Charpentier, P., Fragnaud, P., Schleich, D.M., and Lunot, C., in Proceedings of the 5th International Symposium on Solid Oxide Fuel Cells, edited by Stimming, U., Singhal, S.C., Tagawa, H., and Lehert, W. (The Electrochemical Society Proceedings Series, Pennington, NJ, 1997), PV 97–40, p. 1169.Google Scholar
10Lumsden, J.B., in Materials Characterization, Metals Handbook, 9th edition (American Society for Metals, Metal Park, OH, 1986), Vol. 10.Google Scholar
11Wagner, C.D., Riggs, W.M., Davis, L.E., Moulder, J.F., and Muilenberg, G.E., Handbook of X-Ray Photoelectron Spectroscopy (Perkin-Elmer Corporation, Physical Electronics Division, Norwalk, CT, 1979).Google Scholar