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Three-dimensional printing with sacrificial materials for soft matter manufacturing

Published online by Cambridge University Press:  10 August 2017

Christopher S. O’Bryan ,
Tapomoy Bhattacharjee ,
Sean R. Niemi ,
Sidhika Balachandar ,
Nicholas Baldwin ,
S. Tori Ellison ,
Curtis R. Taylor ,
W. Gregory Sawyer  and
Thomas E. Angelini
Christopher S. O’Bryan
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Florida, USA; [email protected]
Tapomoy Bhattacharjee
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Florida, USA; [email protected]
Sean R. Niemi
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Florida, USA; [email protected]
Sidhika Balachandar
Affiliation:
University of Florida, USA; [email protected]
Nicholas Baldwin
Affiliation:
University of Florida, USA; [email protected]
S. Tori Ellison
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Florida, USA; [email protected]
Curtis R. Taylor
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Florida, USA; [email protected]
W. Gregory Sawyer
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Florida, USA; [email protected]
Thomas E. Angelini
Affiliation:
Department of Mechanical and Aerospace Engineering, University of Florida, USA; [email protected]
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Abstract

Three-dimensional (3D) printing has expanded beyond the mere patterned deposition of melted solids, moving into areas requiring spatially structured soft matter—typically materials composed of polymers, colloids, surfactants, or living cells. The tunable and dynamically variable rheological properties of soft matter enable the high-resolution manufacture of soft structures. These rheological properties are leveraged in 3D printing techniques that employ sacrificial inks and sacrificial support materials, which go through reversible solid–fluid transitions under modest forces or other small perturbations. Thus, a sacrificial material can be used to shape a second material into a complex 3D structure, and then discarded. Here, we review the sacrificial materials and related methods used to print soft structures. We analyze data from the literature to establish manufacturing principles of soft matter printing, and we explore printing performance within the context of instabilities controlled by the rheology of soft matter materials.

Keywords

biologicalbiomedicalpolymertissue
Type
Research Article
Information
MRS Bulletin , Volume 42 , Issue 8: 3D Bioprinting of Organs , August 2017 , pp. 571 - 577
Copyright
Copyright © Materials Research Society 2017 

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