Hostname: page-component-586b7cd67f-2brh9 Total loading time: 0 Render date: 2024-11-23T09:05:29.276Z Has data issue: false hasContentIssue false
  • English
  • Français

Adhesion, microstrain, and corrosion behavior of ZrN-coated AZ91 alloy as a function of temperature

Published online by Cambridge University Press:  24 September 2013

Seyed Rahim Kiahosseini ,
Abdollah Afshar ,
Majid Mojtahedzadeh Larijani  and
Mardali Yousefpour
Seyed Rahim Kiahosseini
Affiliation:
Materials Engineering Department, Science and Research Branch, Islamic Azad University, Tehran, Iran, 1477893855
Abdollah Afshar
Affiliation:
Materials Engineering Department, Science and Research Branch, Islamic Azad University, Tehran, Iran, 1477893855
Majid Mojtahedzadeh Larijani*
Affiliation:
Agriculture Medical and Industrial Research School, Nuclear Science and Technology Research Institute (NSTRI), Karaj, Iran
Mardali Yousefpour
Affiliation:
Materials Science and Engineering Department, University of Semnan, Semnan, Iran
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

In this study, nanocrystalline ZrN films were successfully deposited onto AZ91 alloy using an ion beam sputtering method at substrate temperatures of 373–673 K. Strain and adhesion were calculated using the classic Williamson–Hall and indentation cracking methods, respectively. Microstructure and crystalline properties were evaluated using scanning electron microscopy and x-ray diffraction. XRD results showed that the crystallographic properties of the films were strongly dependent upon substrate temperature. An increase in temperature increased adhesion of the film to the AZ91 alloy and decreased film microstrain. The corrosion behavior of ZrN/AZ91 samples in Ringer's solution was studied to evaluate corrosion potential and corrosion current density. Potentiodynamic corrosion tests showed that all ZrN-coated samples had a corrosion resistance superior to the blank substrate, mainly at 400 °C. A correlation was also established between vacancy defects in the film and corrosion behavior.

Keywords

sputteringadhesioncorrosion
Type
Articles
Information
Journal of Materials Research , Volume 28 , Issue 19 , 14 October 2013 , pp. 2709 - 2714
Copyright
Copyright © Materials Research Society 2013 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Jiménez, H., Restrepo, E., and Devia, A.: Effect of the substrate temperature in ZrN coatings grown by the pulsed arc technique studied by XRD. Surf. Coat. Technol. 201, 1594 (2006).CrossRefGoogle Scholar
Larijani, M.M., Elmi, M., Yari, M., Ghoranneviss, M., Balashabadi, P., and Shokouhy, A.: Nitrogen effect on corrosion resistance of ion beam sputtered nanocrystalline zirconium nitride films. Surf. Coat. Technol. 203, 2591 (2009).CrossRefGoogle Scholar
Qi, Z., Huang, R., Zhu, F., Sun, P., and Wang, Z.: Effect of substrate temperature on structure and mechanical properties of ZrN coatings. Adv. Mater. Res. 154–155, 1664 (2011).Google Scholar
Altun, H. and Sinici, H.: Corrosion behaviour of magnesium alloys coated with TiN by cathodic arc deposition in NaCl and Na2SO4 solutions. Mater. Charact. 59, 266 (2008).CrossRefGoogle Scholar
Guo-Song, W., Ai-Ying, W., Ke-Jia, D., Cai-Yun, X., Wei, D., and Ai-Jiao, X.: Fabrication of Cr coating on AZ31 magnesium alloy by magnetron sputtering. Trans. Nonferrous Met. Soc. China 18, 329 (2008).Google Scholar
Wen, C., Guan, S., Peng, L., Ren, C., Wang, X., and Hu, Z.: Characterization and degradation behavior of AZ31 alloy surface modified by bone-like hydroxyapatite for implant applications. Appl. Surf. Sci. 255, 6433 (2009).CrossRefGoogle Scholar
Altun, H. and Sen, S.: The effect of DC magnetron sputtering AlN coatings on the corrosion behaviour of magnesium alloys. Surf. Coat. Technol. 197, 193 (2005).CrossRefGoogle Scholar
Takadoum, J. and Bennani, H.H.: Influence of substrate roughness and coating thickness on adhesion, friction and wear of TiN films. Surf. Coat. Technol. 96, 272 (1997).CrossRefGoogle Scholar
Chang-Hao, L. and Zhan-Qi, M.: Effects of different simulated fluids on anticorrosion biometallic materials. Trans. Nonferrous Met. Soc. China 11, 579 (2001).Google Scholar
Kim, J., Jeong, J., Lee, K., and Kwona, D.: A new indentation cracking method for evaluating interfacial adhesion energy of hard films. Thin Solid Films 441, 172 (2003).CrossRefGoogle Scholar
Nesladek, M., Vandierendonck, K., Quaeyhaegens, C., Kerkhofs, M., and Stals, M.: Adhesion of diamond coatings on cemented carbides. Thin Solid Films 270, 184 (1995).CrossRefGoogle Scholar
Ting, C.C., Chen, S.Y., and Liu, D.M.L.: Preferential growth of thin rutile TiO2 films upon thermal oxidation of sputtered Ti films. Thin Solid Films 402, 290 (2002).CrossRefGoogle Scholar
Barna, P. and Adamik, M.: Fundamental structure forming phenomena of polycrystalline films and the structure zone models. Thin Solid Films 317, 27 (1998).CrossRefGoogle Scholar
Aufderheide, B.E.: Sputtered Thin Film Coatings, 3rd ed. (Taylor & Francis, New Jersey, 2005), pp. 30–31.Google Scholar
Lee, D.K., Lee, J.J.L., and Joo, J.: Low temperature TiN deposition by ICP-assisted chemical vapor deposition. Surf. Coat. Technol. 173–174, 1234 (2003).CrossRefGoogle Scholar
Kalita, M., Deka, K., Das, J., Hazarika, N., Dey, P., Das, R., Paul, S., Sarmah, T., and Sarma, B.: X-ray diffraction line profile analysis of chemically synthesized lead sulphide nanocrystals. Mater. Lett. 87, 84 (2012).CrossRefGoogle Scholar
Sciti, D., Celotti, G., Pezzoti, G., and Guiccardi, S.: On the toughening mechanisms of MoSi2 reinforced Si3N4 ceramics. Appl. Phys. A 86, 243 (2007).CrossRefGoogle Scholar
Zhang, Y. and Zhao, Y-P.: Applicability range of Stoney’s formula and modified formulas for a film/substrate bilayer. J. Appl. Phys. 99, 053513–1 (2006).Google Scholar
Zhao, Y-P., Wang, L.S., and Yu, T.X.: Mechanics of adhesion in MEMS — a review. J. Adhes. Sci. Technol. 17, 519 (2003).CrossRefGoogle Scholar
Pulker, K., Perry, A.J., and Berger, R.: Adhes. Surf. Coat. Technol. 14, 25 (1981).CrossRefGoogle Scholar
Altun, H. and Sen, S.: The effect of PVD coatings on the corrosion behaviour of AZ91 magnesium alloy. Mater. Des. 27, 1174 (2006).CrossRefGoogle Scholar
Gruss, K. and Davis, R.: Adhesion measurement of zirconium nitride and amorphous silicon carbide coatings to nickel and titanium alloys. Surf. Coat. Technol. 114, 156, (1999).CrossRefGoogle Scholar
Huang, J.H., Tsa, Z.E., and Yu, G.P.: Mechanical properties and corrosion resistance of nanocrystalline ZrNxOy coatings on AISI304 stainless steel by ion plating. Surf. Coat. Technol. 202, 4992 (2008).CrossRefGoogle Scholar
Schlüter, K., Zamponi, C., Piorra, A., and Quandt, E.: Comparison of the corrosion behaviour of bulk and thin film magnesium alloys. Corros. Sci. 52, 3973 (2010).CrossRefGoogle Scholar
Afshar, A., Yari, M., Larijani, M., and Eshghabadi, M.: Effect of substrate temperature on structural properties and corrosion resistance of carbon thin films used as bipolar plates in polymer electrolyte membrane fuel cells. J. Alloys Compd. 502, 451 (2010).CrossRefGoogle Scholar
Chou, W.J., Yu, G.P., and Huang, J.H.: Corrosion resistance of ZrN films on AISI 304 stainless steel substrate. Surf. Coat. Technol. 167, 59 (2003).CrossRefGoogle Scholar
Roman, D., Bernardi, J., Amorim, C.L.G.D., Souza, F.S.D., Spinelli, A., Giacomelli, C., Figueroa, C.A., Baumvol, I.J.R., and Basso, R.L.O.: Effect of deposition temperature on microstructure and corrosion resistance of ZrN thin films deposited by DC reactive magnetron sputtering. Mater. Chem. Phys. 130, 147 (2011).CrossRefGoogle Scholar
Simonetti, S., Saravia, D.R., Brizuela, G., and Juan, A.: The effects of a hydrogen pair in the electronic structure of the FCC iron containing a vacancy. Int. J. Hydrogen Energy 35, 5957 (2010).CrossRefGoogle Scholar
Jiang, Z., Dai, X., Norby, T., and Middleton, H.: Investigation of pitting resistance of titanium based on a modified point defect model. Corros. Sci. 53, 815 (2011).CrossRefGoogle Scholar