Hostname: page-component-586b7cd67f-vdxz6 Total loading time: 0 Render date: 2024-11-25T23:03:11.707Z Has data issue: false hasContentIssue false

DEVELOPMENT OF A GENERAL SENSOR SYSTEM MODEL TO DESCRIBE THE FUNCTIONALITY AND THE UNCERTAINTY OF SENSING MACHINE ELEMENTS

Published online by Cambridge University Press:  27 July 2021

Maximilian Hausmann*
Affiliation:
Technical University of Darmstadt, Institute for Product Development and Machine Elements
Peter Welzbacher
Affiliation:
Technical University of Darmstadt, Institute for Product Development and Machine Elements
Eckhard Kirchner
Affiliation:
Technical University of Darmstadt, Institute for Product Development and Machine Elements
*
Hausmann, Maximilian, Technical University of Darmstadt, Institute for Product Development and Machine Elements, Germany, [email protected]

Abstract

Core share and HTML view are not available for this content. However, as you have access to this content, a full PDF is available via the ‘Save PDF’ action button.

Sensor integration as close to the process as possible provides advantages in the quality of the measurement results as well as the possibility to implement completely new sensor principles and to measure novel quantities of interest. Sensor integration at positions close to the process can be made possible, for example, through the development and application of Sensing Machine Elements (SME). In the first part of this contribution, a general sensor system model is proposed. It is based on the concept of measuring chains and allows the uniform description of functions and uncertainties within a conventional sensor or SME application. For this purpose, essential quantities are defined, which are required for a uniform understanding. In the second part, the presented sensor system model is applied to a load measuring strain gauge on a drive shaft. This enables the condition monitoring of the shaft and drive train by measuring the electrical resistance of the strain gauge and thus allowing conclusions about the acting drive torque. The individual functions and uncertainties of the strain gauge integration are presented in the system model. This example shows the applicability of the presented system model for sensors and SME.

Type
Article
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
The Author(s), 2021. Published by Cambridge University Press

References

Czichos, H. (2018), Measurement, Testing and Sensor Technology: Fundamentals and Application to Materials and Technical Systems, Springer, Cham, Switzerland. https://doi.org/10.1007/978-3-319-76385-9.CrossRefGoogle Scholar
Czichos, H. and Daum, W. (2018), “Messtechnik und Sensorik. Grundlagen”, in Grote, K.-H., Bender, B. and Göhlich, D. (Eds.), Taschenbuch für den Maschinenbau, Springer, Berlin, Germany, pp. 19141921. https://doi.org/10.1007/978-3-662-54805-9_146.Google Scholar
Deutsches Institut für Normung (1995), Grundlagen der Meßtechnik: Teil 1: Grundbegriffe. DIN 1319-1, Beuth, Berlin, Germany.Google Scholar
Engelhardt, R.A., Birkhofer, H., Kloberdanz, H. and Mathias, J. (2009), “Uncertainty-Mode- and Effects-Analysis. An Approach to Analyse and Estimate Uncertainty in the Product Life Cycle”, paper presented at ICED 09, 24.-27.08.2009, Palo Alto, USA.Google Scholar
Hausmann, M., Koch, Y. and Kirchner, E. (2021), “Managing the Uncertainty in Data-Acquisition by In Situ Measurements. A Review and Evaluation of Sensing Machine Element Approaches in the Context of Digital Twins”, accepted for publication, International Journal of Product Lifecycle Management.CrossRefGoogle Scholar
Hirsch-Kreinsen, H., Kubach, U., Stark, R., Wichert, G. von, Hornung, S., Hubrecht, L., Sedlmeir, J. and Steglich, S. (2019), Key Themes of Industry 4.0: Research and Development Needs for Successfull Implementation of Industry 4.0, Munich, Germany.Google Scholar
Joint Committee for Guides in Metrology (2008), Evaluation of Measurement Data: Guide to the Expression of Uncertainty in Measurement (GUM). JCGM 100.Google Scholar
Joint Committee for Guides in Metrology (2012), International Vocabulary of Metrology: Basic and General Concepts and Associated Terms (VIM). JCGM 200.Google Scholar
Schork, S., Gramlich, S. and Kirchner, E. (2016), “Entwicklung von Smart Machine Elements. Ansatz einer smarten Ausgleichskupplung”, in Krause, D., Paetzold, K. and Wartzack, S. (Eds.), Design for X: Beiträge zum 27. DfX-Symposium, TUTECH, Hamburg, Germany, pp. 181192. https://doi.org/10.15480/882.1322.Google Scholar
Vorwerk-Handing, G. (2021), “Erfassung systemspezifischer Zustandsgrößen. Physikalische Effektkataloge zur systematischen Identifikation potentieller Messgrößen”, Disseration, Institute for Product Development and Machine Elements, Technical University of Darmstadt, Darmstadt, Germany, 2021.Google Scholar
Vorwerk-Handing, G., Gwosch, T., Schork, S., Kirchner, E. and Matthiesen, S. (2020), “Classification and examples of next generation machine elements”, Forschung im Ingenieurwesen, Vol. 84, pp. 2132. https://doi.org/10.1007/s10010-019-00382-1.CrossRefGoogle Scholar
Vorwerk-Handing, G., Vogel, S. and Kirchner, E. (2019), “Integration von Messfunktionen in bestehende technische Systeme unter Berücksichtigung der Baustruktur”, paper presented at Fachtagung Mechatronik, 27.-28.03.2019, Paderborn, Germany.Google Scholar
Zhou, K., Liu, T. and Zhou, L. (2015), “Industry 4.0: Towards Future Industrial Opportunities and Challenges”, paper presented at FSKD 2015, 15.-17.08.2015, Zhangjiajie, China. https://doi.org/10.1109/FSKD.2015.7382284.CrossRefGoogle Scholar