Hostname: page-component-586b7cd67f-rdxmf Total loading time: 0 Render date: 2024-11-26T04:09:05.988Z Has data issue: false hasContentIssue false
  • English
  • Français

Design challenges in leveraging binder jetting technology to innovate the medical instrument field

Published online by Cambridge University Press:  16 May 2024

Lorenzo Cocchi ,
Marco Mariani ,
Serena Graziosi ,
Roberto Viganò  and
Nora Lecis
Lorenzo Cocchi
Affiliation:
Politecnico di Milano, Italy
Marco Mariani
Affiliation:
Politecnico di Milano, Italy
Serena Graziosi*
Affiliation:
Politecnico di Milano, Italy
Roberto Viganò
Affiliation:
Politecnico di Milano, Italy
Nora Lecis
Affiliation:
Politecnico di Milano, Italy
*
[email protected]

Abstract

Core share and HTML view are not available for this content. However, as you have access to this content, a full PDF is available via the ‘Save PDF’ action button.

Despite its significant advantages in terms of design freedom and the wide range of processable materials, the Binder Jetting technology has not yet received substantial attention in the healthcare field, especially concerning the fabrication of metal components. Hence, the paper investigates how this technology could be exploited to innovate the medical instrument field. Based on selected case studies, some preliminary design indications are derived on how to properly consider the various phases (i.e., printing, depowdering, and sintering) and related challenges of the Binder Jetting process.

Keywords

additive manufacturingbiomedical designbinder jettingdesign for additive manufacturing
Type
Design for Additive Manufacturing
Information
Proceedings of the Design Society , Volume 4: DESIGN 2024 , May 2024 , pp. 1737 - 1746
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
The Author(s), 2024.

References

Blunk, H. and Seibel, A. (2023), “Design guidelines for metal binder jetting”, Progress in Additive Manufacturing, https://dx.doi.org/10.1007/s40964-023-00475-y.CrossRefGoogle Scholar
Cabo Rios, A., Hryha, E., Olevsky, E. and Harlin, P. (2022), “Sintering anisotropy of binder jetted 316L stainless steel: part II – microstructure evolution during sintering”, Powder Metallurgy, Vol. 65 No. 4, pp. 283–295, https://dx.doi.org/10.1080/00325899.2021.2020486.CrossRefGoogle Scholar
Chen, X., Wang, S., Wu, J., Duan, S., Wang, X., Hong, X., Han, X., et al. (2022), “The Application and Challenge of Binder Jet 3D Printing Technology in Pharmaceutical Manufacturing”, Pharmaceutics, Vol. 14 No. 12, p. 2589, https://dx.doi.org/10.3390/pharmaceutics14122589.CrossRefGoogle ScholarPubMed
Culmone, C., Smit, G. and Breedveld, P. (2019), “Additive manufacturing of medical instruments: A state-of-the-art review”, Additive Manufacturing, Vol. 27, pp. 461–473, https://dx.doi.org/10.1016/j.addma.2019.03.015.Google Scholar
Daoud, G.E., Pezzutti, D.L., Dolatowski, C.J., Carrau, R.L., Pancake, M., Herderick, E. and VanKoevering, K.K. (2021), “Establishing a point-of-care additive manufacturing workflow for clinical use”, Journal of Materials Research, Vol. 36 No. 19, pp. 3761–3780, https://dx.doi.org/10.1557/s43578-021-00270-x.CrossRefGoogle ScholarPubMed
Huber, D., Vogel, L. and Fischer, A. (2021), “The effects of sintering temperature and hold time on densification, mechanical properties and microstructural characteristics of binder jet 3D printed 17-4 PH stainless steel”, Additive Manufacturing, Vol. 46, p. 102114, https://dx.doi.org/10.1016/j.addma.2021.102114.CrossRefGoogle Scholar
Kuah, K.X., Salehi, M., Huang, Z., Zhang, S.X., Seet, H.L., Nai, M.L.S. and Blackwood, D.J. (2022), “Surface Modification with Phosphate and Hydroxyapatite of Porous Magnesium Scaffolds Fabricated by Binder Jet Additive Manufacturing”, Crystals, Vol. 12 No. 12, 1850, https://dx.doi.org/10.3390/cryst12121850.CrossRefGoogle Scholar
Kumar, R., Kumar, M. and Chohan, J.S. (2021), “The role of additive manufacturing for biomedical applications: A critical review”, Journal of Manufacturing Processes, Vol. 64, pp. 828–850, https://dx.doi.org/10.1016/j.jmapro.2021.02.022.CrossRefGoogle Scholar
Mostafaei, A., Elliott, A.M., Barnes, J.E., Li, F., Tan, W., Cramer, C.L., Nandwana, P., et al. (2021), “Binder jet 3D printing—Process parameters, materials, properties, modeling, and challenges”, Progress in Materials Science, Vol. 119, p. 100707, https://dx.doi.org/10.1016/j.pmatsci.2020.100707.CrossRefGoogle Scholar
Mostafaei, A., Stevens, E.L., Ference, J.J., Schmidt, D.E. and Chmielus, M. (2018), “Binder jetting of a complex-shaped metal partial denture framework”, Additive Manufacturing, Vol. 21, pp. 63–68, https://dx.doi.org/10.1016/j.addma.2018.02.014.CrossRefGoogle Scholar
Murtezani, I., Sharma, N. and Thieringer, F.M. (2022), “Medical 3D printing with a focus on Point-of-Care in Cranio- and Maxillofacial Surgery. A systematic review of literature”, Annals of 3D Printed Medicine, Vol. 6, p. 100059, https://dx.doi.org/10.1016/j.stlm.2022.100059.CrossRefGoogle Scholar
Onler, R., Koca, A.S., Kirim, B. and Soylemez, E. (2022), “Multi-objective optimization of binder jet additive manufacturing of Co-Cr-Mo using machine learning”, The International Journal of Advanced Manufacturing Technology, Vol. 119 No. 1–2, pp. 1091–1108, https://dx.doi.org/10.1007/s00170-021-08183-z.CrossRefGoogle Scholar
Putnam, J.G., Kerkhof, F.D., Shah, K.N., Richards, A.W. and Ladd, A. (2023), “Helping Surgeons’ Hands: A Biomechanical Evaluation of Ergonomic Instruments”, The Journal of Hand Surgery, https://dx.doi.org/10.1016/j.jhsa.2022.12.006.CrossRefGoogle Scholar
Colon, Rodriguez, Nayak, R., Parente, V.V., Leucht, P.E.L., Tovar, P., Lin, N., Rezzadeh, C.C., K., et al. (2023), “The presence of 3D printing in orthopedics: A clinical and material review”, Journal of Orthopaedic Research, Vol. 41 No. 3, pp. 601–613, https://dx.doi.org/10.1002/jor.25388.CrossRefGoogle Scholar
Shaikh, M.Q., Graziosi, S. and Atre, S.V. (2021), “Supportless printing of lattice structures by metal fused filament fabrication (MF 3 ) of Ti-6Al-4V: design and analysis”, Rapid Prototyping Journal, Vol. 27 No. 7, pp. 1408–1422, https://dx.doi.org/10.1108/RPJ-01-2021-0015.CrossRefGoogle Scholar
Thieringer, F.M., Honigmann, P. and Sharma, N. (2022), “Medical Additive Manufacturing in Surgery: Translating Innovation to the Point of Care”, pp. 359–376, https://dx.doi.org/10.1007/978-3-030-99838-7_20.CrossRefGoogle Scholar
Zago, M., Lecis, N., Mariani, M. and Cristofolini, I. (2022), “Analysis of the Flatness Form Error in Binder Jetting Process as Affected by the Inclination Angle”, Metals, Vol. 12 No. 3, 430, https://dx.doi.org/10.3390/met12030430.CrossRefGoogle Scholar
Zhou, Z., Lennon, A., Buchanan, F., McCarthy, H.O. and Dunne, N. (2020), “Binder jetting additive manufacturing of hydroxyapatite powders: Effects of adhesives on geometrical accuracy and green compressive strength”, Additive Manufacturing, Vol. 36, p. 101645, https://dx.doi.org/10.1016/j.addma.2020.101645.CrossRefGoogle Scholar