Hostname: page-component-586b7cd67f-l7hp2 Total loading time: 0 Render date: 2024-11-25T15:25:57.233Z Has data issue: false hasContentIssue false

Understanding Void Phenomena in Metal Lines: Effects of Mechanical and Electromigration Stress

Published online by Cambridge University Press:  15 February 2011

Paul A. Flinn*
Affiliation:
Intel Corporation, 3065 Bowers Avenue, Santa Clara, CA 95052, and Department of Materials Science and Engineering, Stanford University, Stanford, CA, 94305.
Get access

Abstract

As the shrinking of VLSI devices continues, the problem of voids in interconnections becomes of steadily increasing concern. Voids can result from the effects of triaxial tensile stresses produced during fabrication; they can also arise from electromigration. The effects can combine: voids arising from mechanical stress can move and grow under electromigration stress. A detailed understanding of the phenomena requires both knowledge of the properties of the metal and dielectric as functions of time and temperature, and direct observations of the void behavior in real time under varying stress conditions. The material property information can be obtained by a combination of wafer curvature, X-ray diffraction and ultramicro indentation measurements. Void behavior can be inferred from high precision resistivity measurements, and observed directly with Scanning Electron Microscopy. With these data it is possible to evaluate various models for the phenomena.

Type
Research Article
Copyright
Copyright © Materials Research Society 1992

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1. Blech, I. A. and Meieran, E. S., “Electromigration in Thin Aluminum Films”, Applied Physics Letters, Vol.11, 1967, pp. 263-.CrossRefGoogle Scholar
2. Castano, E., Maiz, J., Flinn, P., and Madden, M., In situ Observations of DC and AC Electromigration in Passivated Al Lines”, Applied Physics Letters, Vol.59, 1991, pp. 129131.CrossRefGoogle Scholar
3. Besser, P. R., Madden, M. C. and Flinn, P. A., “In Situ Observation of the Dynamic Behavior of Electromigration Voids in Passivated Aluminum Lines”. Private Communication.Google Scholar
4. Madden, M., Meribe, T., Abratowski, E., and Finn, P. A., “High Resolution Observation of Void Motion in Passivated Metal Lines under Electromgration Stress”. Paper H 1.4, this conference.Google Scholar
5. Klema, J., Pyle, R. and Domangue, E., “Reliability Implications of Nitrogen Contamination During Deposition of Sputtered Aluminum/Silicon Metal Films”, Proceedings of the 22nd Annual International Reliability Symposium, IEEE, New York, 1984, pp. 15.Google Scholar
6. Curry, J., Fitzgibbon, G., Guan, Y., Muollo, R., Nelson, G. and Thomas, A., “New Failure Mechanism in Sputtered Aluminum-Silicon Films”, Proceedings of the 22nd Annual International Reliability Symposium, IEEE, New York, 1984, pp. 68.CrossRefGoogle Scholar
7. Flinn, P. A., “Stress in Passivated Films”, Thin Films: Stresses and Mechanical Properties II. MRS Symposium Proceedings Volume 188., Materials Research Society, Pittsburgh, PA, 1990, pp. 313.Google Scholar
8. Flinn, P. A., “Principles and Applications of Wafer Curvature Techniques for Stress Measurements in Thin Films”, Thin Films: Stresses and Mechanical Properties. MRS Symposium Proceedings Volume 130., Materials Research Society, Pittsburgh, PA, 1989, pp. 4 1 -5 1.Google Scholar
9. Flinn, P. A., Gardner, D. S. and Nix, W. D., “Measurement and Interpretation of Stress in Aluminum-Based Metallization as a Function of Thermal History”, IEEE Transactions on Electron Devices, Vol. ED–34, 1987, pp. 689699.CrossRefGoogle Scholar
10. Flinn, P. A. and Waychunas, G. A., “A New X-ray Diffractometer Design for Thin-film Texture, Strain, and Phase Characterization”, Journal of Vacuum Science and Technology, Vol. B6, 1988, pp. 17491755.CrossRefGoogle Scholar
11. Flinn, P. A. and Chiang, C., “X-ray Diffraction Determination of the Effect of Various Passivations on Stress in Metal Films and Patterned Lines”, Journal of Applied Physics, Vol.67, 1990, pp. 29272931.CrossRefGoogle Scholar
12. Greenebaum, B., Sauter, A. I., Flinn, P. A., and Nix, W. D., “Stress in Metal Lines under Passivation; Comparison of Experiment with Finite Element Calculations”, Appl. Phys. Left., Vol. 58, 1991, pp. 18451847.CrossRefGoogle Scholar
13. Sauter, A. I., Modeling of Thermal Stresses and Void Growth Processes in Microelectronic Interconnect Structures, PhD dissertation, Stanford University, 1991.Google Scholar
14. Chiang, C., Neubauer, G., Yoshioka, K., Flinn, P. A., and Fraser, D. B., “Hardness and Modulus Studies on Dielectric Thin Films”. Paper H4.1, this conference.Google Scholar
15. Peek, H. L. and Wolters, R. A. M., “Bubble and Cavity Formation in Aluminum-Plasma Silicon Nitride Structures”, Proceedings Third International IEEE VLSI Multilevel Interconnection Conference, IEEE, 1986, pp. 165172.Google Scholar
16. Filter, W. F. and Ayle, J. A. Van Den, “A Test Vehicle to Assess Stress Voiding Models and Acceleration Methods”. Proceedings of the First International Workshop on Stress Induced Phenomena in Metallizations, American Physical Society, New York, 1992.Google Scholar
17. Gardner, D. S., Michalka, T. L., Flinn, P. A., Barbee, T. W. Jr. Saraswat, K. C. and Meindl, J. D., “Homogeneous and Layered Films of Aluminum/Silicon with Titanium for Multilevel Interconnects”, Proceedings Second International IEEE VLSI Multilevel Interconnection Conference, IEEE, 1985, pp. 102113.Google Scholar
18. Murali, V., Sachdev, S., Banerjee, I., Casey, S. and Gargini, P., “Metal-Voiding Phenomena in Aluminum and its Alloys”, Proceedings Seventh International IEEE VLSI Multilevel Interconnection Conference, IERE, 1990, pp. 127132.Google Scholar
19. Freiberger, P. and Wu, K., “A Novel Via Failure Mechanism in an AI-Cufl'i Double Level Metal System”, Proceedings of the 30th Annual International Reliability Symposium, IEEE, New York, 1992, pp. 356360.Google Scholar
20. Shin, H., “A Sunken Phase in Aluminu-Copper Interconnects as a New Kind of Stress Void”, Proceedings Eighth International IEEE VLSI Multilevel Interconnection Conference, IEEE, 1991, pp. 292294.Google Scholar
21. Okabayashi, H., Tanikawa, A., Mori, H., and Fujita, H., “UHVEM Observations of Stress-Induced Voiding in Al Metallization”. Proceedings of the First International Workshop on Stress Induced Phenomena in Metallizations, American Physical Society, New York, 1992.Google Scholar
22. Tseng, W. T. and Stark, J. P., “Interface Reaction Model for Process Voiding in Aluminum Conductor Lines”, Applied Physics Letters, Vol.59, 1991, pp. 680681.CrossRefGoogle Scholar
23. Abe, H., Tanabe, S., Kondo, Y., and Ikubo, M., “The Influence of Adhesion between Passivation and Aluminum Films on Stress Induced Voiding”. Japan Society of Appl. Physics, 39th Spring Meeting, Extended Abstracts, p. 658. April 1992.Google Scholar
24. Lloyd, J. R. and Koch, R. H., “Study of Electromigration-Induced Resistance and Resistance Decay in Al Thin Film Conductors”, Proceedings of the 25th Annual International Reliability Symposium, IEEE, 1987, pp. 161168.Google Scholar
25. Hinode, K., Furusawa, T., and Homma, Y., “Relaxation Phenomena During Electromigration under Pulsed Current”, Proceedings of the 30th Annual International Reliability Symposium, IEEE, New York, 1992, pp. 205210.Google Scholar
26. Nix, W. D. and Arzt, E., “On Void Nucleation and Growth in Metal Interconnect Lines under Electromigration Conditions”. Private Communication.Google Scholar