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Sol-Gel Processing of Advanced Dielectric Ceramics for Microwave Applications
Published online by Cambridge University Press: 21 February 2011
Abstract
Highly dielectric ceramics make it possible to markedly miniaturize passive microwave components. We have successfully synthesized ceramic powders of the most important microwave ceramic systems (ZrTiSn)O2, Ba(TiNiZnTa)O3 and Ba(MgTa)O3 by using the sol-gel process. Nonaqueous solutions of metal organics together with different inorganic metal salts were used as precursors. The gels derived from these solutions are homogeneous and transparent. Different drying procedures were investigated in order to optimize powder morphology. Thermoanalytic methods and high -temperature x-ray diffraction were used to study the decomposition of xerogels and the formation of crystal phases, respectively. The calcination process was found to be complete at temperatures well below 750 °C.
For the production of barium-containing powders, wet milling must be avoided because this washes out barium and thus causes undesired phases to appear. A dry milling step of the xerogel solves this problem. The prepared (ZrTiSn)O2 and Ba(TiNiZnTa)O3 already equal or surpass the quality of conventionally prepared ceramics.
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