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Published online by Cambridge University Press: 28 February 2011
A seeded channel approach was developed to avoid the short comings of the conventional SOI structure such as grain or sub-grain boundaries in the channel region, floating substrate effects, etc. In this approach, the gate of each FET is located above its own seed window to insure that single crystalline material is obtained for the channel region. The source and drain regions, however, are located in the recrystallized silicon over Si02 for improved isolation and minimizing junction capacitance. Recrystallization was obtained in 4" silicon wafers by using an Ar laser and a computer controlled X-Y stage with heated substrate holder. Problems encountered in laser recrystallization, such as, reflectivity variations over seed and SOI regions, surface ripples, pittings, etc., were eliminated by optimizing the thin film thickness of the isolation oxide, polysilicon, and the capping oxide. This technology was used successfully to fabricate FET devices using a standard production n-MOS process. Good device characteristics were obtainred using 400Å gate oxide and channel length ranging from 1um to 50um. The measured electron mobility in the channel region is, however still lower than the ideal bulk values.