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On Fatigue Behavior of Cold Spray Coating

Published online by Cambridge University Press:  15 May 2014

A. Moridi
Affiliation:
Politecnico di Milano, Via G. La Masa, 1, 20156, Milan, Italy. Massachusetts Institute of Technology, 77 Massachusetts Ave, Cambridge, MA, 02139, U.S.A
S. M. Hassani-Gangaraj
Affiliation:
Politecnico di Milano, Via G. La Masa, 1, 20156, Milan, Italy. Massachusetts Institute of Technology, 77 Massachusetts Ave, Cambridge, MA, 02139, U.S.A
M. Guagliano
Affiliation:
Politecnico di Milano, Via G. La Masa, 1, 20156, Milan, Italy.
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Abstract

Cold spray is a novel and promising technology to obtain surface coating. Notwithstanding the several technological advantages with respect to other processes, its diffusion is somewhat limited because of the limited knowledge on the mechanical properties of the cold sprayed materials and in particular, the fatigue behavior. Moreover, the existing data concerning fatigue behavior of coated specimens are controversial and different material system shows different behaviors. The aim of this study is to distinguish the involved parameters and their effect on fatigue behavior of cold sprayed systems. A critical discussion on four important parameters i.e. interface quality, material properties, deposition parameters and residual stress is given. The influential parameters are consolidated in one formula, which can predict the fatigue limit of cold spray system as a function of residual stress, coating hardness and stress gradient in the specimen.

Type
Articles
Copyright
Copyright © Materials Research Society 2014 

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