Hostname: page-component-586b7cd67f-2brh9 Total loading time: 0 Render date: 2024-11-25T15:34:42.485Z Has data issue: false hasContentIssue false

On Fatigue Behavior of Cold Spray Coating

Published online by Cambridge University Press:  15 May 2014

A. Moridi
Affiliation:
Politecnico di Milano, Via G. La Masa, 1, 20156, Milan, Italy. Massachusetts Institute of Technology, 77 Massachusetts Ave, Cambridge, MA, 02139, U.S.A
S. M. Hassani-Gangaraj
Affiliation:
Politecnico di Milano, Via G. La Masa, 1, 20156, Milan, Italy. Massachusetts Institute of Technology, 77 Massachusetts Ave, Cambridge, MA, 02139, U.S.A
M. Guagliano
Affiliation:
Politecnico di Milano, Via G. La Masa, 1, 20156, Milan, Italy.
Get access

Abstract

Cold spray is a novel and promising technology to obtain surface coating. Notwithstanding the several technological advantages with respect to other processes, its diffusion is somewhat limited because of the limited knowledge on the mechanical properties of the cold sprayed materials and in particular, the fatigue behavior. Moreover, the existing data concerning fatigue behavior of coated specimens are controversial and different material system shows different behaviors. The aim of this study is to distinguish the involved parameters and their effect on fatigue behavior of cold sprayed systems. A critical discussion on four important parameters i.e. interface quality, material properties, deposition parameters and residual stress is given. The influential parameters are consolidated in one formula, which can predict the fatigue limit of cold spray system as a function of residual stress, coating hardness and stress gradient in the specimen.

Type
Articles
Copyright
Copyright © Materials Research Society 2014 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Guagliano, M., Riva, E., Guidetti, M.. Eng Fail Anal. 9, 147158 (2002).CrossRefGoogle Scholar
Farrahi, G. H., Lebrun, J. L, Couratin, D., Fatigue Fract Eng M. 18, 211220 (1995).CrossRefGoogle Scholar
Hassani-Gangaraj, S. M., Moridi, A., Guagliano, M., Ghidini, A., Boniardi, M., Int J Fatigue 62, 6776 (2013).CrossRefGoogle Scholar
Hassani-Gangaraj, S. M., Moridi, A., Guagliano, M., Key Eng Mat, 577578, 469472 (2014)Google Scholar
Hassani-Gangaraj, S. M., Moridi, A., Guagliano, M., Ghidini, A., Mater Design, 55, 492498 (2014).CrossRefGoogle Scholar
Habibi, N., N., Hassani-Gangaraj, S. M., Farrahi, G. H., Majzoobi, G.H., Mahmoudi, A. H., Daghigh, M., M., Yari, A., Moridi, A., Mater Design. 36, 250257(2012).CrossRefGoogle Scholar
Zhuang, W. Z. and Halford, G. R.: Int. J. Fatigue 23 S31S37 (2001).CrossRefGoogle Scholar
Moridi, A., Azadi, M., Farrahi, G. H., Thermo-mechanical stress analysis of thermal barrier coating system considering thickness and roughness effects, Surf Coat Technol (2012), doi:10.1016/j.surfcoat.2012.02.019 Google Scholar
Moridi, A., Hassani-Gangaraj, S. M., Guagliano, M., Dao, M., Cold Spray Coating: A Review of the Material Systems and Future Perspectives, Surf Eng, article in press. DOI:dx.doi.org/10.1179/1743294414Y.0000000270.Google Scholar
Assadi, H., Gärtner, F., Stoltenhoff, T., and Kreye, H., Acta Mater. 51, 43794394 (2003).CrossRefGoogle Scholar
Grujicic, , Zhao, C., DeRosset, W., and Helfritch, D., Mater Design. 25, 681688 (2004).CrossRefGoogle Scholar
Moridi, A., Hassani-Gangaraj, S. M., Guagliano, M., Appl Surf Sci. 273, 617624 (2013).CrossRefGoogle Scholar
Schmidt, T., Gartner, F., Assadi, H., and Kreye, H., Acta Mater, 54, 729742(2006).CrossRefGoogle Scholar
Assadi, H., Schmidt, T., Richter, H., Kliemann, J.O., Binder, K., Gärtner, F., Klassen, T., Kreye, H., J Therm Spray Techn, 20, 11611176 (2011).CrossRefGoogle Scholar
Li, C.J, Wang, H.T., Zhang, Q., G.J Yang, , Li, W.Y, Liao, H.L., J Therm Spray Tech, 19, 95101 (2010).CrossRefGoogle Scholar
Rech, S., Trentin, A., Vezzù, S., Legoux, J. G., Irissou, E., Guagliano, M., J Therm Spray Technol, 20, 243251 (2011).CrossRefGoogle Scholar
Ryabchikov, A., Lille, H., Toropov, S., Kõo, J., Pihl, T., Veinthal, R., Mat Sci Forum, 681, 171176 (2011).,CrossRefGoogle Scholar
Gulizia, S., Trentin, A., Vezzù, S., Rech, S., King, P., Jahedi, M., Guagliano, M., Mat Sci Forum. 654656 898901(2010).CrossRefGoogle Scholar
Ghelichi, R., MacDonald, D., Bagherifard, S., Jahed, H., Guagliano, M., Jodoin, B., Acta Mater, 60 65556561 (2012).CrossRefGoogle Scholar
Moridi, A., Hassani-Gangaraj, S. M., Guagliano, M., Vezzu, S., Effect of Cold Spray Deposition of Similar Material on Fatigue Behavior of Al 6082 Alloy, Conference Proceedings of the Society for Experimental Mechanics, Series 7, pp. 5157 CrossRefGoogle Scholar
Price, T.S., Shipway, P. H., McCartney, D.G., J Therm Spray Technol. 15 507512 (2006).CrossRefGoogle Scholar
Cizek, J., Kovarik, O., Siegl, J., Khor, K. A., Dlouhy, I., Surf Coat Technol, 217, 2333(2013).CrossRefGoogle Scholar
ASTM standard B593-96. Standard test method for bending fatigue testing for copper-alloy spring materials; (2009).Google Scholar
Sansoucy, E., Kim, G.E., Moran, A.L., Jodoin, B., J Therm Spray Technol, 16, 651660(2007).CrossRefGoogle Scholar
ASTM standard E739-10. Standard practice for statistical analysis of linear or linearized stress life (S–N) and strain life (e–N) fatigue data, (2010).Google Scholar
Azadi, M., Moridi, A., Farrahi, G. H., Int J Surf Sci Eng, 6, 314(2012).CrossRefGoogle Scholar
Azadi, M., Farrahi, G. H., Moridi, A., J Mater Eng Perform. 19. (2013) (in press)Google Scholar
Bae, G., Xiong, Y., Kumar, S., Kang, K., Lee, C., Acta Mater 56, 48584868 (2008).CrossRefGoogle Scholar
Grujicic, M., Saylor, J.R., Beasley, D.E., DeRosset, W.S., Helfritch, D., Applied Surf Sci, 219,211227 (2003)CrossRefGoogle Scholar
Torres, M., Voorwald, H.J.C, Int J Fatigue, 24, 877886 (2002).CrossRefGoogle Scholar
Hassani-Gangaraj, S.M., Guagliano, M., Appl Surf Sci. 271, 156163(2013).CrossRefGoogle Scholar
Kikuchi, S., Nakahara, Y., Komotori, J., Int J Fatigue. 32 403–10 (2010).CrossRefGoogle Scholar
Kloos, KH., Velten, E., Konstruction. 36,181–8. (1984).Google Scholar
De La Cruz, P., Oden, M., Ericsson, T.. Int J Fatigue. 20, 389–98 (1998).CrossRefGoogle Scholar