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Published online by Cambridge University Press: 01 February 2011
In this study we combined nanoindentation techniques with mechanics-based models to determine interfacial fracture energies in a 16 μm thick styrene-acrylate film on T-6061 aluminum sheet and a 1.6 μm thick Epon 828/T403 epoxy film on sputtered aluminum. For the styrene-acrylate film, interfacial fracture occurred at a fracture energy of 8.9 J/m2. The epoxy film failed much more readily with a fracture energy of 0.2 J/m2. However, the addition of an adhesion-promoting interlayer improved the epoxy film performance to the point where the films did not fail even when the indentations exceeded the film thickness.