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The Effect of Temperature and Time on the Formation of a Reaction Interlayer During Aluminizing of a Carbon Steel
Published online by Cambridge University Press: 01 February 2011
Abstract
A kinetic study was performed on the growth of a reaction interlayer between molten Al and carbon steel substrates at temperatures between 665 to 820°C by holding Al/flux/steel assemblies, in a tube furnace, at temperature for times up to 120 min. An Ar atmosphere and a K-Al-F based flux were used to enable spreading of molten Al on the steel substrates. Chemical and microstructural characterization of the samples revealed that the interlayer is composed of FeAl3 and Fe2Al5, being the second phase significantly thicker. The Fe2Al5 phase grows toward the steel with a tongue like morphology. Isothermal growth profiles of the reaction interlayer followed a parabolic behavior, meaning that at the beginning the reaction is very rapid and once that a continuous interlayer is formed the growth of the interlayer is controlled by interdifussion of species across the interlayer.
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- Copyright © Materials Research Society 2010