Published online by Cambridge University Press: 21 February 2011
The early growth of chemically vapor deposited TiN and TiC coatings on pyrolytic graphite was studied in the kinetic- and mass transport-controlled regimes. While steady-state growth of these coatings results in columnar grains, such morphologies do not originate at the substrate/coating interface. Rather, TiC deposition begins on the substrate as fine grains less than 100 nm in diameter. Early TiN growth occurs in layers of 50 nm grains. In both cases, early fine-grained growth occurs at a lower rate than the linear, steady rate observed for columnar growth. A laser scattering technique has been developed as a tool for characterizing early growth through surface roughness. This noncontact method can be used as an in-situ diagnostic to detect changes in the surface of the growing deposit.