Hostname: page-component-586b7cd67f-gb8f7 Total loading time: 0 Render date: 2024-11-29T07:30:14.058Z Has data issue: false hasContentIssue false

Atomistic Simulation and Experimental Investigation of Ultra Precision Cutting Processes

Published online by Cambridge University Press:  15 February 2011

R. Rentsch*
Affiliation:
LFM, University of Bremen, Bremen, Germany
Get access

Abstract

Typical applications for components and equipment with extreme quality requirements regarding surface roughness, shape accuracy and integrity of the generated surface structure can be found in optical and semiconductor industry. Ultra precision machine tools equipped with sharp, single crystalline diamond provide the necessary machining accuracy. Here the actual cutting process can take place at atomic level, which makes the acquisition of typical cutting process data difficult or impossible. However a detailed characterization and understanding of the process is vital for its effective control as well as for further tool and process development.

Therefore an approach is made that focuses on linking results from atomistic simulations with results and observations from cutting experiments. In this work the potential of molecular dynamics (MD) modeling for studying phenomena related to ultra precision cutting processes will be demonstrated. Observations and first results for machining copper will be presented.

Type
Research Article
Copyright
Copyright © Materials Research Society 2000

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1. Ikawa, N., Donaldson, R.R., Komanduri, R., Konig, W., Mckeown, P.A., Moriwaki, T., Stowers, I.F., Ultraprecision Metal Cutting - The Past, the Present and the Future, in Annals of the CIRP, Vol. 40 (2), (Hallwag Publ., Berne, CH, 1991), pp.587594.Google Scholar
2. Brinksmeier, E., Preuss, W., Riemer, O., Schroder, M., Manufacturing and Measurement of Elliptical Mirrors for Focussing Synchrotron Radiation, in International Progress in Precision Engineering, edited by Bonis, M. et al. (Elsevier, Compiegne, F, 1995), pp. 459462.Google Scholar
3. Rentsch, R., Inasaki, I., Brinksmeier, E., Preuss, W., Riemer, O., Influence of Material Characteristics on the Micromachining Process, in Materials Issues in Machining-III and The Physics of Machining Processes-III, edited by Stephenson, D.A. and Stevenson, R. (TMS publication, Cincinnati, Ohio, USA, 1996), pp. 6586.Google Scholar
4. Hoover, W.G., Computational Statistical Mechanics, Studies in Modem Thermodynamics 11, (Elsevier Science Publisher, New York, 1991), pp-130180.Google Scholar
5. Rentsch, R., Process modelling by means of molecular dynamics (MD), in Bearbeitung neuer Werkstoffe / 2nd International Conference on Machining of Advanced Materials (MAM), VDI-Berichte 1276 (VDI-Verlag, Düsseldorf, 1996), pp. 175195.Google Scholar
6. Ackland, G.J.; Tichy, G.; Vitek, V.; Finnis, M.W., Phil. Mag., A. 56 (6), 735 (1987).Google Scholar