Published online by Cambridge University Press: 28 February 2011
Very highly porous (aerogel) silica films with refractive index in the range 1.006-1.05 (equivalent porosity 98.5-88%) were prepared by an ambient-pressure process1,2. It was shown earlier using in situ ellipsometric imaging1 that the high porosity of these films was mainly attributable to the dilation or “springback” of the film during the final stage of drying. This finding was irrefutably reconfirmed by visually observing a “springback” of >600% using environmental scanning electron microscopy (ESEM). Ellipsometry and ESEM also established the near 100% reversibility of aerogel film deformation during solvent intake and drying. Film thickness profile measurements (near the drying line) for the aerogel, xerogel and pure solvent cases are presented from imaging ellipsometry. The thickness of these films (crack-free) were controlled in the range 0.1-3.5 μm independent of refractive index.