Published online by Cambridge University Press: 17 March 2011
Hydrogen dilution is used to promote the nucleation and growth of microcrystalline Si (μc-Si) by plasma enhanced chemical vapour deposition (PECVD). The free energy of μc-Si and hydrogenated amorphous silicon (a-Si:H) is analysed as a function of Si:H composition in order to derive the effect of hydrogen dilution. It is shown that increasing the hydrogen content of the a-SiHx precursor phase increases the relative stability of μc-Si slightly, but strongly increases the driving force for nucleation. The higher stability of μc-Si is the fundamental origin of the higher etch rates of a-Si:H, while surface mobility models do not account for sub-surface nucleation of μc-Si.