Hostname: page-component-586b7cd67f-rdxmf Total loading time: 0 Render date: 2024-11-25T17:49:44.383Z Has data issue: false hasContentIssue false

Thermal Runaway and its Control in Microwave Heated Ceramics

Published online by Cambridge University Press:  25 February 2011

Gregory A. Kriegsmann*
Affiliation:
Department of Mathematics Center for Applied Mathematics and Statistics New Jersey Institute of Technology Newark, NJ 07102
Get access

Abstract

The heating of a ceramic slab under TEM illumination is modeled and analyzed in the small Biot number regime. The temperature distribution is almost spatially uniform in this limit and its evolution in time is governed by a first order nonlinear amplitude equation. This equation admits a time independent solution which is a multivalued function of the microwave power. The dynamics of the heating process are deduced, from the amplitude equation and the multivalued response, and are dependent upon the microwave power and initial conditions. The results of this analysis give a plausible explanation of certain difficulties arising in sintering experiments, such as thermal runaway. A simple control process is presented and analyzed which mitigates against these deleterious effects. Abbreviated parameter studies are performed showing trends in the controlled heating process.

A quasi-three-dimensional problem modeling the heating process of a thin cylindrical sample in a waveguide applicator is also presented. For certain excitations the physical phenomenon deduced from this model and the required control process are the same as those obtained for the slab. For other excitations there is a strong spatial structure along the axis of the sample. For a certain choice of parameters the middle portion of the sample is at an elevated temperature while the remaining portion is at a much lower temperature. This phenomenon may be useful in joining applications.

Type
Research Article
Copyright
Copyright © Materials Research Society 1992

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1. Kriegsmann, G. A., “Thermal Runaway in Microwave Heated Ceramics: A One-Dimensional Model”, Journal of Applied Physics, 71 (1992), pp. 19601966.Google Scholar
2. Kriegsmann, G. A., “Feedback Stabilization of Thermal Runaway in Microwave Heated Ceramics”, Journal of American Ceramic Society, submitted.Google Scholar
3. Kriegsmann, G. A., “Microwave Heating of Ceramics”, in Ordinary and Partial Differential Equations 3, ed. Sleeman, B. and Jarvis, R., Pitman Research Notes in Mathematics Series, No. 254, Longman Scientific, Essex, 1991, pp. 126145.Google Scholar
4. Kriegsmann, G. A., “Microwave Heating of Ceramics: A Mathematical Theory”, in Microwaves: Theory and Applications in Materials Processing, ed., Clark, D.E., Gac, F.D., and Sutton, W.H., Ceramic Transactions 21, American Ceramic Society 1991, pp. 177183.Google Scholar
5. Brodwin, M. E. and Johnson, D. L., “Microwave Sintering of Ceramics”, MIT–S, K-5 (1988), pp. 287288.Google Scholar
6. Tian, Y. L., Johnson, D. L., and Brodwin, M. E., “Ultrafine Structure of A1203 Produced by Microwave Sintering”. Proceedings of the First International Conference on Ceramic Powder Processing Science, Orlando Florida, Nov. 1987.Google Scholar
7. Araneta, J. C., Brodwin, M. E., and Kriegsmann, G. A., “High Temperature Char-264 acterization of Dielectric Rods”, IEEE MTT, 32 (1984), pp. 13281334.Google Scholar
8. Bertrand, A. J. and Badot, J. C., “High Temperature Microwave Heating in Refractory Materials”, Journal of Microwave Power, 11 (1976), pp. 315320.Google Scholar
9. Stoker, J. J., “The Theory of Nonlinear Oscillations”, Wiley Interscience, N.Y., 1969.Google Scholar
10. Tian, Y. L., “Practices of Ultra-Rapid Sintering of Ceramics Using Single Mode Applicators”, in Microwaves: Theory and Applications in Materials Processing, ed., Clark, D.E., Gac, F.D., and Sutton, W.H., Ceramic Transactions 21, American Ceramic Society 1991, pp. 283300.Google Scholar