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Sequential Process Modeling for Determining Process-Induced Thermal Stress in Advanced Cu/Low-k Interconnects

Published online by Cambridge University Press:  01 February 2011

Kwanho Yang ,
Joost J. Waeterloos ,
Jang-Hi Im  and
Michael E. Mills
Kwanho Yang
Affiliation:
The Dow Chemical Company, Advanced Electronic Materials, Midland, MI, 48674
Joost J. Waeterloos
Affiliation:
The Dow Chemical Company, Advanced Electronic Materials, Midland, MI, 48674
Jang-Hi Im
Affiliation:
The Dow Chemical Company, Advanced Electronic Materials, Midland, MI, 48674
Michael E. Mills
Affiliation:
The Dow Chemical Company, Advanced Electronic Materials, Midland, MI, 48674
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Abstract

The thermomechanical reliability of Cu/low-k interconnects, which is directly related to yield problems and premature device failures, has been a major issue. The development of a manufacturing process, which can satisfy the most stringent reliability standards, requires detailed information on the thermomechanical behavior of Cu/low-k interconnects. The thermomechanical behavior of Cu/low-k interconnects is complicated by the fact that processinduced thermal stresses are developed during the manufacturing process. A conventional finite element analysis (FEA) approach has some difficulties to model Cu/low-k interconnects that keep changing during process steps. Therefore, a sequential process modeling technique has been developed to simulate the interconnect behavior to substantially any level of detail and understand the complex thermomechanical behavior of Cu/low-k interconnects while being manufactured. In this paper, we briefly describe a sequential process modeling technique and demonstrate how we use the modeling technique to solve a Cu/SiC delamination problem in a Cu/SiLK* semiconductor dielectric dual damascene test structure.

Type
Research Article
Information
MRS Online Proceedings Library (OPL) , Volume 766: Symposium E – Materials, Technology and Reliability for Advanced Interconnects and Low-k Dielectrics - 2003 , 2003 , E6.2
Copyright
Copyright © Materials Research Society 2003

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References

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