Hostname: page-component-586b7cd67f-dsjbd Total loading time: 0 Render date: 2024-11-26T20:02:34.272Z Has data issue: false hasContentIssue false

Three-Dimensional Microstructural Characterization Using Focused Ion Beam Tomography

Published online by Cambridge University Press:  31 January 2011

Get access

Abstract

This article reviews recent developments and applications of focused ion beam (FIB) microscopes for three-dimensional (3D) materials characterization at the microscale through destructive serial sectioning experiments. Precise ion milling—in combination with electron-optic—based imaging and surface analysis methods—can be used to iteratively section through metals, ceramics, polymers, and electronic or biological materials to reveal the true size, shape, and distribution of microstructural features. Importantly, FIB tomographic experiments cover a critical size-scale gap that cannot be obtained with other instrumentation. The experiments encompass material volumes that are typically larger than 1000 μm3, with voxel dimensions approaching tens of nanometers, and can contain structural, chemical, and crystallographic information. This article describes the current state of the art of this experimental methodology and provides examples of specific applications to 3D materials characterization.

Type
Research Article
Copyright
Copyright © Materials Research Society 2007

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1.Spanos, G., Scripta Mater. 55, 3 (2006).CrossRefGoogle Scholar
2.DeHoff, R.T., J. Microsc. 131, 259 (1983).CrossRefGoogle Scholar
3.Kral, M.V., Spanos, G., Acta Mater. 47, 711 (1999).CrossRefGoogle Scholar
4.Lund, A.C., Voorhees, P.W., Acta Mater. 50, 2585 (2002).CrossRefGoogle Scholar
5.Spowart, J.E., Mullens, H.M., Puchala, B.T., JOM 37, 35 (2003).CrossRefGoogle Scholar
6.Fiala, J.C., Feinberg, M., Popov, V., Harris, K.M., J. Neurosci. 18 (21), 8900 (1998).CrossRefGoogle Scholar
7.Foster, B., Am. Lab. 37, 42 (2005).Google Scholar
8.Alkemper, J., Voorhees, P.W., Acta Mater. 49, 897 (2001).CrossRefGoogle Scholar
9.Rowenhorst, D.J., Gupta, A., Feng, C.R., Spanos, G., Scripta Mater. 55, 11 (2006).CrossRefGoogle Scholar
10.Sakamoto, T. et al., Jpn. J. Appl. Phys. 37, 2051 (1998).Google Scholar
11.Dunn, D.N., Hull, R., App. Phys. Lett. 75, 3414 (1999).CrossRefGoogle Scholar
12.Phaneuf, M.W., Li, J., Proc. Microsc. Microanal. 6, 524 (2000).CrossRefGoogle Scholar
13.Inkson, B.J., Steer, T., Möbus, G., Wagner, G.T., J. Microsc. 201, 256 (2001).Google Scholar
14.Inkson, B.J., Mulvihill, M., Möbus, G., Scripta Mater. 45, 753 (2001).CrossRefGoogle Scholar
15.Steer, T.J. et al., Thin Solid Films 413, 147 (2002).CrossRefGoogle Scholar
16.Holzer, L. et al., J. Microsc. 216, 84 (2004).CrossRefGoogle Scholar
17.Bansai, R.K., Kubis, A., Hull, R., Fitz-Gerald, J.M., J. Vac. Sci. Technol., B 24, 554 (2006).CrossRefGoogle Scholar
18.Spowart, J.E., Scripta Mater. 55, 5 (2006).CrossRefGoogle Scholar
19.Kotula, P.G., Keenan, M.R., Michael, J.R., Micros. Microanal. 12, 36 (2006).CrossRefGoogle Scholar
20.Zaafarani, N. et al., Acta Mater. 54, 1863 (2006).CrossRefGoogle Scholar
21.Konrad, J., Zaefferer, S., Raabe, D., Acta Mater. 54, 1369 (2006).CrossRefGoogle Scholar
22.Uchic, M.D., Groeber, M.A., Dimiduk, D.M., Simmons, J.P., Scripta Mater. 55 23 (2006).Google Scholar
23.Groeber, M.A. et al., Mater. Charact. 57, 259 (2006).CrossRefGoogle Scholar
24.Wu, H.Z., Roberts, S.G., Möbus, G., Inkson, B.J., Acta Mater. 51, 149 (2003).CrossRefGoogle Scholar
25.Orloff, J., Utlaut, M., Swanson, L., High-Resolution Focused Ion Beams: FIB and Its Applications (Kluwer Academic/Plenum, New York, 2003).CrossRefGoogle Scholar
26.Kral, M.V. et al., in ASM Handbook, Volume 9: Metallography, Microstructures (ASM International, Materials Park, OH, 2004) p. 448.CrossRefGoogle Scholar
27.Nellen, P.M., Callegari, V., Sennhauser, U., Chimia 60, 735 (2006).CrossRefGoogle Scholar
28.Principe, E.L., in Focused Ion Beam System: Basics and Applications, Yao, N., Ed. (Cambridge University Press, Cambridge, UK, 2007) pp. 146186.CrossRefGoogle Scholar
29. FEI Company, AutoScript Technical Note PN 25564-C (FEI Company, Hillsboro, OR, 2000).Google Scholar
30.Russ, J.R., The Image Processing Handbook (CRC Press, Boca Raton, Florida, ed. 3, 1999).Google Scholar
31.Gonzales, R.C., Woods, R.E., Digital Image Processing (Prentice Hall, New Jersey, ed. 2, 2002).Google Scholar
32.Lifshin, E., Evertsen, J., Principe, E., Friel, J., Proc. 30th Int. Symp. Testing Failure Anal. (2004) p. 429.Google Scholar
33.Langford, R.M. et al., J. Micromech. Microeng. 12, 111 (2002).CrossRefGoogle Scholar
34.Wilson, J. et al., Nature Mater. 51, 541 (2006).CrossRefGoogle Scholar
35.Milani, M., Ballerini, M., Squadrini, F., Scanning and Force Microscopies for Biomedical Applications II, Tamiya, E., Yeung, E.S., Eds., SPIE 3922 (2000) p. 1605.Google Scholar
36.Mulders, J.J.L., Knott, G., Lich, B.H., Proc. Microsc. Microanal. 12, 1324 CD (2006).Google Scholar
37.Tomutsa, L., Radmilovic, V., Technical Report LBNL-52648 (Lawrence Berkeley National Laboratory, Berkeley, CA, 2003).Google Scholar
38.Xie, Z.H. et al., J. Mater. Res. 21, 2600 (2006).CrossRefGoogle Scholar
39.Holzer, L. et al., J. Am. Ceram. Soc. 89, 2577 (2006).CrossRefGoogle Scholar
40.Münch, B., Gasser, P., Holzer, L., Flatt, R.J., J. Am. Ceram. Soc. 89, 2586 (2006).CrossRefGoogle Scholar
41.Flatt, R., Bowen, P., J. Am. Ceram. Soc. 89, 1244 (2006).CrossRefGoogle Scholar
42.Martys, N.S., J. Rheol. 49, 401 (2005).CrossRefGoogle Scholar
43.Dimiduk, D.M. et al., Materials Processing and Design: Modeling, Simulation and Applications, NUMIFORM 2004, Ghosh, S., Castro, J.M., Lee, J.K., Eds., (Springer, New York, 2004) p. 1705.Google Scholar
44.Schwartz, A.J., Kumar, M., Adams, B.L., Eds., Electron Backscatter Diffraction in Materials Science (Kluwer Academic/Plenum Press, New York, 2000).CrossRefGoogle Scholar
45.Xu, W. et al., Mater. Charact. (2007) in press.Google Scholar