Hostname: page-component-586b7cd67f-dsjbd Total loading time: 0 Render date: 2024-11-22T20:41:50.280Z Has data issue: false hasContentIssue false

Hybrid cured thiol-ene/epoxy networks for core-shell semiconductor packaging

Published online by Cambridge University Press:  26 January 2016

Kayla V. Maaraoui
Affiliation:
Healthcare Management, University of Texas at Dallas, 800 W Campbell Rd, Richardson, TX 75080, U.S.A.
Gregory Ellson*
Affiliation:
Materials Science and Engineering, University of Texas at Dallas, 800 W Campbell Rd, Richardson, TX 75080, U.S.A.
Walter Voit
Affiliation:
Materials Science and Engineering, University of Texas at Dallas, 800 W Campbell Rd, Richardson, TX 75080, U.S.A.
*
Get access

Abstract

This research describes thiol-ene/epoxy hybrid networks for core-shell encapsulation of semiconductor devices. A thiol-ene network was formed using ultraviolet-induced radical polymerization, with unreacted thiols and epoxide monomers remaining in the network. Immersion in tributylamine catalyzed the thiol-epoxy coupling to produce a diffusion-limited hard outer shell. Tensile testing shows that the initial thiol-ene product (core) has elastomeric behavior, while the secondary curing creates a glassy material (shell) at room temperature due to thiol-epoxy coupling. Bulk samples of the material form a hard outer shell surrounding a soft core depending on the secondary cure conditions. There are positive relationships between wall thickness and secondary cure temperature and cure time, enabling control of shell thickness by varying reaction conditions. Shell thicknesses were measured up to 1.8 mm when immersed in tributylamine for up to 150 minutes and up to 140 °C. The ability to control core-shell thickness of dual-cured networks is applicable in device encapsulation processes. Core-shell encapsulants for microelectronics may provide further shock and impact protection for durable electronic devices. Further aging and operational studies will be needed to determine time-stability and optimal processing of the core-shell structure.

Type
Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Greig, W., Integrated circuit packaging, assembly and interconnections: trends and options . 2007: Springer Science & Business Media.Google Scholar
Van Zant, P. and Chapman, , Microchip fabrication: a practical guide to semiconductor processing. Vol. 5. 2000: McGraw-Hill New York.Google Scholar
Hoyle, C.E. and Bowman, C.N., Thiol–ene click chemistry . Angewandte Chemie International Edition, 2010. 49(9): p. 15401573.Google Scholar
Hoyle, C.E., Lowe, A.B., and Bowman, C.N., Thiol-click chemistry: a multifaceted toolbox for small molecule and polymer synthesis . Chemical Society Reviews, 2010. 39(4): p. 13551387.Google Scholar
Carioscia, J.A., Stansbury, J.W., and Bowman, C.N., Evaluation and control of thiol–ene/thiol–epoxy hybrid networks . Polymer, 2007. 48(6): p. 15261532.Google Scholar
Sangermano, M., et al. , Preparation and characterization of hybrid thiol-ene/epoxy UV–thermal dual-cured systems . Polymer International, 2010. 59(8): p. 10461051.Google Scholar