Hostname: page-component-78c5997874-t5tsf Total loading time: 0 Render date: 2024-11-05T06:55:38.923Z Has data issue: false hasContentIssue false

Numerical and physical prediction of hydrodynamic conditions inone strand slab tundish

Published online by Cambridge University Press:  20 March 2014

A. Cwudziński*
Affiliation:
Department of Metals Extraction and Recirculation, Faculty of Materials Processing Technology and Applied Physics, Czestochowa University of Technology, 42-200 Czestochowa, 19 Armii Krajowej ave, Poland. e-mail: [email protected]
Get access

Abstract

The paper reports the results of studies on the validation of a numerical model of theflow of liquid steel through the tundish used for continuous casting of steel. Thefacility under investigation is a single-nozzle tundish designed for casting concastslabs. For the description of the turbulence of steel flow through the tundish, thek-ε, RNG k-ε and Realizable k-ε turbulence model wereadopted. Computer simulations of liquid steel flow were performed using the commercialprogram Ansys-Fluent®.For the validation of the numerical model and verification of the hydrodynamic conditionsoccurring in the examined tundish furniture variants, obtained from the computersimulations, a physical model of the tundish was employed. During laboratory testssimulating the process of steel flowing through the tundish, E and F-type RTD (ResidenceTime Distribution) curves were recorded, which were then juxtaposed with results obtainedfrom computer simulations. In order to obtain a complete hydrodynamic picture in thetundish furniture variants tested, the computer simulations were performed for bothisothermal and non-isothermal conditions.

Type
Research Article
Copyright
© EDP Sciences 2014

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Shamsi, M.R.R.I., Ajmani, S.K., Steel Res. 81 (2010) 132-141
Pirker, S., Steel Res. 81 (2010) 623-629
Wei, J.-H., Zeng, L., Steel Res. 83 (2012) 1053-1070
Li, J., Wen, G.H., Tang, P., Zhu, M.M., Ironmaking Steelmaking 39 (2012) 140-146
Cwudziński, A., Steel Res. 81 (2010) 123-131
Pirker, S., Lechner, M., Ernst, G., Int. J. Cast Metal. Res. 22 (2009) 244-247
Chattopadhyay, K., Liu, F.G., Isac, M., Guthrie, R.I.L., Ironmaking Steelmaking 38 (2011) 112-118
Ray, S.K., Isac, M., Guthrie, R.I.L., Ironmaking Steelmaking 38 (2011) 173-180
Odenthal, H.-J., Pfeifer, H., Klaas, M., Steel Res. 71 (2000) 210-219
Odenthal, H.-J., Bölling, R., Pfeifer, H., Holzhauser, J.-F., Wahlers, F.-J., Steel Res. 72 (2001) 466-476
Odenthal, H.-J., Bölling, R., Pfeifer, H., Steel Res. 74 (2003) 44-55
Koitzsch, R., Odenthal, H.-J., Pfeifer, H., Steel Res. 78 (2007) 473-481
Odenthal, H.-J., Javurek, M., Kirschen, M., Steel Res. 80 (2009) 264-274
Odenthal, H.-J., Javurek, M., Kirschen, M., Vogi, N., Steel Res. 81 (2010) 529-541
The Gambit User’s Guide, Chapter 3, 2004, Mountain View, CA, SourceForge Inc.
A. Cwudziński, Proc. 2nd Cracow Conference of Young Scientists, Poland, 2007, pp. 25-30 (In polish)
Cwudziński, A., Jowsa, J., Metallurgy and Foundry Engineering 33 (2007) 97-103
Chakraborty, S., Sahai, Y., Metall. Mater. Trans. B 23B (1992) 153-167
Morales, R.D., Lopez-Ramirez, S. , Palafox-Ramos, J., Zacharias, D., ISIJ Int. 39 (1999) 455-462
Miki, Y., Thomas, B.G., Metall. Mater. Trans. B 30B (1999) 639-654
Barron-Meza, M.A., De, J. Barreto-Sandoval, J., Morales, R.D., Metall. Mater. Trans. B 31B (2000) 63-74
Lopez-Ramirez, S., De, J. Barreto, J., Palafox-Ramos, J., Morales, R.D., Zacharias, D., Metall. Mater. Trans. B 32B (2001) 615-627
Morales, R.D., Lopez-Ramirez, S., Palafox-Ramos, J., Zacharias, D., Ironmaking Steelmaking 28 (2001) 33-43
Singh, R.K., Paul, A., Ra, A.K., Scand. J. Metall. 32 (2003) 137-146 CrossRef
Lopez-Ramirez, S., De, J., Barreto, J., Vite-Martinez, P., Romero Serrano, J.A., Duran-Valencia, C., Metall. Mater. Trans. B 35B (2004) 957-966
Zhang, L., Steel Res. 76 (2005) 784-796
O.J. Ilegbusi, M. Iguchi, W. Wahnsiedler, Mathematical and physical modeling of materials processing operations, Boca Raton, Chapman & Hall/CRC, 2000
Zhang, Y., Orszag, A., J. Scient. Comput. 13 (1998) 471-483
Shih, T.-H., Liou, W.W., Shabbir, A., Yang, Z., Zhu, J., Comput. Fluid 24 (1995) 227-238
Falkus, J., Archiv. Metall. Mater. 41 (1996) 441-454
Thomas, B.G., Continuous Casting 10 (2003) 115-127
Cho, M.J., Kim, I.C., ISIJ Int. 46 (2006) 1416-1420
Y. Sahai, T. Emi, Tundish technology for clean steel production, World Scientific Publishing Co. Pte. Ltd, Singapore, 2008