Hostname: page-component-586b7cd67f-r5fsc Total loading time: 0 Render date: 2024-11-22T22:55:34.952Z Has data issue: false hasContentIssue false

Mastering the main causes of the fluctuation of the fume normal flow rate in aluminium smelting factory

Published online by Cambridge University Press:  02 February 2012

Get access

Abstract

The Production of aluminium is one of such industrial processes that have the potential to release great quantities of dangerous toxic material into the atmosphere. To protect the environment, the Alucam Company has put in place two collection and treatment stations. The main indicator of performance of this system is the collection and treatment efficiency. All other parameters kept constant, this efficiency is proportional to the fume flow rate at the chimney. But the key parameters to control in case of variation are poorly mastered. The collection efficiency of the treatment stations can deteriorate at any moment without any successful intervention to bring back the situation to normal. This article presents the first part of a research work which intends to solve this problem of variations in the flow rate by increasing the fume flow rate and controlling the system within specified limits. We use a Continuous Improvement Methodology which involves the use of Six Sigma tools at the completion of the analysis phase of which we get the fundamental causes of the low performance.

Type
Research Article
Copyright
© EDP Sciences 2012

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Références

E. Richard, R. Michael, D. John, the Study of Energy, Entropy and Equilibrium, Edition VI, Prentice-Hall Inc., Canada, 2005
J.L. Maître, M. Meyer, Emission des rejets fluorés, (1) EV.2.1.4., AP LRF, Institut Paul Héroult, France, 2003
WHO Regional Office for Europe, Copenhagen, Denmark, 2000 http://www.who.com/environment/gho.fluorides.
Alucam-Rio Tinto Alcan, Environnement captation, Traitement des gaz, les points-clés du procédé, Solios Vibrair, 2008
Motorola University, What is Six Sigma? http://www.motorola.com/content/0,3088,00.html, 2009
ALCAN, Lean Six Sigma for the Continuous Improvement of Industrial Processes, Details of the five Phases, Document de Formation Alucam, 2010
A. Miconnet, J.L. Maître, M. Meyer, Mesures des émissions et des rejets atmosphériques (II) E.V.2.1.4, LRF, 1994
M. Engen, Elements of Alcan’s Integrated Business Management System, Ed 1-03.5d (D), Alucam Edéa, 2004
T.E. Enchow, Control of Fume normal Flow Rate of the Treatment Station CC1& 2 in the Alucam Smelting Factory, End of Course Dissertation, Under the Supervision of G. Mbobda, K.S.P. Mbog, J. Bidoung, ENSP, Yaoundé, 2010