Hostname: page-component-586b7cd67f-l7hp2 Total loading time: 0 Render date: 2024-11-29T16:00:27.858Z Has data issue: false hasContentIssue false

Thermal modeling of the quench at BurnsHarbor utilizing on-line characterization of cooling*

Published online by Cambridge University Press:  04 November 2011

J.-L. Borean
Affiliation:
ArcelorMittal R&D Maizières, BP 30320, 57283 Maizières les Metz, France. e-mail: [email protected]
C. Romberger
Affiliation:
ArcelorMittal R&D East Chicago, 3001 E. Columbus Drive, East Chicago, IN 46312, USA; e-mail: [email protected]
P.-S. Manga
Affiliation:
ArcelorMittal R&D Maizières, BP 30320, 57283 Maizières les Metz, France. e-mail: [email protected]
T. Petesch
Affiliation:
ArcelorMittal R&D Maizières, BP 30320, 57283 Maizières les Metz, France. e-mail: [email protected]
A. Daubigny
Affiliation:
ArcelorMittal R&D Maizières, BP 30320, 57283 Maizières les Metz, France. e-mail: [email protected]
Get access

Abstract

In order to limit the thermal gradient of plates during quenching and limit flatness issues, it is necessary to control the cooling. This control requires the knowledge of the cooling performances of the cooling device. This paper describes the equipments and procedure we developed for the on-line characterization of quenching. We illustrate the application of this methodology to the quench of Burns Harbor. After the austenitzing furnace, this quench is equipped with 3 cooling sections that have been characterized for several flow rates, for several speeds of plates and for the top and bottom sides of plates. Thanks to the collected data, heat fluxes have been calculated and correlations describing the cooling performances of the equipment have been built. These correlations have been implemented in a thermal model that gives the thermal state of a plate during cooling according to parameters like thickness of the plate, flow rates of the cooling sections, speed of the plate, and temperature after heating. Experimental and numerical results are discussed.

Type
Research Article
Copyright
© EDP Sciences, 2011

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

C.S. Lee, S.R. Ryoo, Y.-J. Jung, E.-S. Sung, C.-J. Park, K.H. Kim, Improvement of plate flatness using flatness measurement system after hot leveler, 232-236, 3rd International Steel Conference on New Developments in Metallurgical Process Technologies, Düsseldorf, 2007, 11-15
A. Fall, M.-C. Regnier, P.-S. Manga, T. Leclerc, C. Romberger, A 3D Thermo-mechanical Model to Study Plate Distortions during Quenching Process, 10th International Conference on Steel Rolling, Beijing, China, 2010, pp. 146-151
C. Fryer, P. Mc Nutt, B. Lawrence, Temperature models for cooling trajectory control of strip and plate products, 3rd International Steel Conference on New Developments in Metallurgical Process Technologies, Düsseldorf, 2007, pp. 698-705
R. Döll, B. Schmidt, M. Kurz, M. Miele, F. Schmid, Best Product Quality and High throughput in Plate Production Based on Model Based Control, 10th International Conference on Steel Rolling, Beijing, China, 2010, pp. 196-202
S.-I. Shimasaki, P. Gardin, J.-L. Borean, M. Lebouché, Numerical simulation of water-jet-cooling process by using VOF model including phase change and conjugated heat transfer, 3rd International Symposium on Two-Phase Flow Modelling and Experimentation, Pisa, 2004
M. Hamide, J.-L. Borean, P. Gardin, CFD modeling of water jet cooling processes, 4th International Conference on Modelling and Simulation of Metallurgical Processes in Steelmaking, Düsseldorf, 2011, To be published
J.V. Beck, B. Blackwell, C.R. St. Clair, Inverse Heat Conduction – Ill posed Problems; John Wiley & Sons, 1985
A. Kouachi, Étude expérimentale de l’ébullition convective d’un jet d’eau plan impactant une surface mobile portée à hautes températures, Thèse de Doctorat de l’Université de Nancy 1, Nancy, 2006
Gradeck, M., Kouachi, A., Lebouché, M., Volle, F., Maillet, D., Borean, J.L., Int. J. Heat Mass Transf. 52 (2009) 1094-1104
P. Chan, Jet impingement boiling heat transfer at low coiling temperatures, P.h.D of The University Of British Columbia, Vancouver, 2007
G. Franco, Boiling heat transfer during cooling of a hot moving steel plate by multiple top jets, P.h.D of The University Of British Columbia, Vancouver, 2008
A. Bejan, A.D. Kraus, Heat transfer handbook, John Wiley & Sons, Inc., Hoboken, New Jersey, 2003
T. Iung, M. Kandel, D. Quidort, Y. De Lassat, Physical modelling of phase transformations in high strength steels, Revue de Métallurgie – CIT, 2003, Vol. 100, pp. 173-181