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Atmospheric corrosion resistance of duplex stainless steels: results of a field exposure program

Published online by Cambridge University Press:  01 December 2011

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Abstract

Stainless steels are often used instead of painted carbon steels or weathering steels in architecture or construction for aesthetic reasons and/or when maintenance cost reduction is considered. With duplex stainless steels the investment cost can also be significantly reduced using their better yield and tensile stresses. Then the choice of material depends on the environment corrosivity. Usual accelerated corrosion tests as salt spray type may help to rank stainless steels but not to select a cost effective material for an outdoor location. Considering the lack of available data, Industeel launched five years ago an extensive field exposure program with the aim to collect representative data. Six locations were chosen in North America and Europe to cover a wide range of humidity, temperature, pH, chloride ions and pollutant contents. In this way more than 200 coupons with and without weld were exposed in marine, industrial, urban and rural atmospheres or combinations of them. This paper shows some of the first results obtained on duplex (lean duplex included), austenitic, martensitic and ferrito-martensitic stainless steel specimens after several years of exposure. Correlation between environmental parameters, alloy chemical composition, microstructure and localized corrosion resistance are discussed.

Type
Research Article
Copyright
© EDP Sciences, 2011

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References

NF ISO 8565 – May 1995 – Metals and alloys – Atmospheric corrosion testing – General requirements for field tests
NF ISO 9223 – June 2002 – Corrosion of metals and alloys – Corrosivity of atmospheres – Classification
NF ISO 9225 – June 2002 – Corrosion of metals and alloys – Corrosivity of atmospheres – Measurement of pollution
ASTM G140-02 – Standard Test Method for Determining Atmospheric Chloride Deposition Rate by Wet Candle Method
ASTM D 610-01 – Standard Test Method for Evaluating Degree of Rusting on Painted Steel Surfaces