Hostname: page-component-cd9895bd7-gvvz8 Total loading time: 0 Render date: 2024-12-23T11:49:49.507Z Has data issue: false hasContentIssue false

Simulation and experimental approach for shot velocity evaluation in ultrasonic shot peening

Published online by Cambridge University Press:  20 July 2011

Jawad Badreddine*
Affiliation:
Laboratoire des Systèmes Mécaniques et d’Ingénierie Simultanée (LASMIS), Université de Technologie de Troyes, 12 rue Marie Curie, 10000 Troyes, France
Emmanuelle Rouhaud
Affiliation:
Laboratoire des Systèmes Mécaniques et d’Ingénierie Simultanée (LASMIS), Université de Technologie de Troyes, 12 rue Marie Curie, 10000 Troyes, France
Matthieu Micoulaut
Affiliation:
Laboratoire de Physique Théorique de la Matière Condensée (LPTMC), Université Pierre et Marie Curie, 4 place Jussieu, 75252 Paris, France
Delphine Retraint
Affiliation:
Laboratoire des Systèmes Mécaniques et d’Ingénierie Simultanée (LASMIS), Université de Technologie de Troyes, 12 rue Marie Curie, 10000 Troyes, France
Sébastien Remy
Affiliation:
Laboratoire des Systèmes Mécaniques et d’Ingénierie Simultanée (LASMIS), Université de Technologie de Troyes, 12 rue Marie Curie, 10000 Troyes, France
Manuel François
Affiliation:
Laboratoire des Systèmes Mécaniques et d’Ingénierie Simultanée (LASMIS), Université de Technologie de Troyes, 12 rue Marie Curie, 10000 Troyes, France
Pascal Viot
Affiliation:
Laboratoire de Physique Théorique de la Matière Condensée (LPTMC), Université Pierre et Marie Curie, 4 place Jussieu, 75252 Paris, France
Gaëlle Doubre-Baboeuf
Affiliation:
SNECMA Évry-Corbeil, route Henri Auguste Desbruères, BP 81, 91003 Évry, France
Didier Le Saunier
Affiliation:
SNECMA Évry-Corbeil, route Henri Auguste Desbruères, BP 81, 91003 Évry, France
Vincent Desfontaine
Affiliation:
SONATS SAS, 2 rue de la Fonderie, BP 40538, 44475 Carquefou Cedex, France
*
aCorresponding author: [email protected]
Get access

Abstract

The process of ultrasonic shot peening has been studied from two aspects: (a) a 3D numerical model of shot motion in the peening chamber based on the theory of granular gases, (b) an experimental setup developed for measuring shot velocity distribution in the chamber and impact locations on the peened surface. The aim of such study is to propose an experimental method providing shot trajectories in order to validate the 3D model for the process parameter optimization, used for example in the aeronautic industry. The presented results illustrate the value of the model in the understanding and mastering of the process, as well as its usefulness, on one hand for the design of peening chambers, and on the other hand for a better definition of numerical models that help to predict residual stresses generated in the peened material.

Type
Research Article
Copyright
© AFM, EDP Sciences 2011

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Xing, Y.M., Lu, J., An experimental study of residual stress induced by ultrasonic shot peening, J. Mater. Process. Technol. 152 (2004) 5661 CrossRefGoogle Scholar
Mordyuk, B.N., Prokopenko, G.I., Ultrasonic impact peening for the surface properties’ management, J. Sound Vib. 308 (2007) 855866 CrossRefGoogle Scholar
Boyce, B.L., Chen, X., Hutchinson, J.W., Ritchie, R.O., The residual stress state due to a spherical hard-body impact, Mech. Mater. 33 (2001) 441454 CrossRefGoogle Scholar
Miao, H.Y., Larose, S., Perron, C., Lévesque, M., On the potential applications of a 3D random finite element model for the simulation of shot peening, Adv. Eng. Softw. 40 (2009) 10231038 CrossRefGoogle Scholar
Majzoobi, G.H., Azizi, R., Alavi Nia, A., A three-dimensional simulation of shot peening process using multiple shot impacts, J. Mater. Process. Technol. 164–165 (2005) 12261234 CrossRefGoogle Scholar
Frija, M., Hassine, T., Fathallah, R., Bouraoui, C., Dogui, A., Finite element modelling of shot peening process: prediction of the compressive residual stresses, the plastic deformations and the surface integrity, Mater. Sci. Eng. A 426 (2006) 173180 CrossRefGoogle Scholar
I. Chaieb, Analyse et simulation des contraintes résiduelles induites par des traitements mécaniques de précontrainte en grenaillage et choc laser, Thèse, Université de Reims Champagne-Ardenne, 2004
Franchima, A.S., de Campos, V.S., Travessa, D.N., de Moura Neto, C., Analytical modelling for residual stresses produced by shot peening, Materials and Design 30 (2009) 15561560 CrossRefGoogle Scholar
C. Ould Mohamed Mahmoud, Analyse des contraintes résiduelles générées lors du grenaillage: approches analytique, numérique et expérimentale des impacts de billes, Thèse, Université de Technologie de Troyes, 2007
Y. Jiyan, W. Xiaoming, L. Yongxin, Velocity and position measurement for projectile using double optical detectors and reflectors, Symposium on Photonics and Optoelectronics, 2009
Sommerfeld, M., Huber, N., Experimental analysis and modelling of particle-wall collisions, Int. J. Multiphase Flow 25 (1999) 14571489 CrossRefGoogle Scholar
Hribernik, A., Bombek, G., Improved method for shot particle velocity measurement within a shotblasting chamber, Flow Meas. Instrum. 17 (2006) 99105 CrossRefGoogle Scholar
H. Chardin, Étude de la densification par grenaillage ultrasons d’un matériau métallique poreux élaboré par métallurgie des poudres, Thèse, École Nationale Supérieure des Mines de Paris, 1996
Brilliantov, N.V., Spahn, F., Hertzsch, J.M., Pöschel, T., Model for collisions in granular gases, Phys. Rev. E 53 (1996) 5382 CrossRefGoogle ScholarPubMed
Brach, R.M., Impact dynamics with applications to solid particle erosion, Int. J. Impact Eng. 7 (1998) 3753 CrossRefGoogle Scholar
McNamara, S., Falcon, E., Simulations of vibrated granular medium with impact-velocity-dependent restitution coefficient, Phys. Rev. E 71 (2005) 031302 CrossRefGoogle ScholarPubMed
Micoulaut, M., Mechkov, S., Retraint, D., Viot, P., François, M., Granular gases in mechanical engineering: on the origin of heterogeneous ultrasonic shot peening, Granular Matter 9 (2007) 2533 CrossRefGoogle Scholar
M. Micoulaut, D. Retraint, P. Viot, M. François, Heterogeneous ultrasonic shot peening: experiment and simulation, ICSP9, Marne la Vallée, France, 2005, pp. 119–124