Hostname: page-component-78c5997874-j824f Total loading time: 0 Render date: 2024-11-19T22:44:12.178Z Has data issue: false hasContentIssue false
  • English
  • Français

Experimental investigation on roundness error in friction drilling and mechanical properties of Al/SiCp-MMC composites

Published online by Cambridge University Press:  06 January 2012

G. Somasundaram ,
S. Rajendra Boopathy  and
K. Palanikumar
G. Somasundaram*
Affiliation:
Department of Mechanical Engineering, College of Engineering Guindy, Anna University Chennai, Chennai, 600 025, India
S. Rajendra Boopathy
Affiliation:
Department of Mechanical Engineering, College of Engineering Guindy, Anna University Chennai, Chennai, 600 025, India
K. Palanikumar
Affiliation:
Sri Sai Ram Institute of Technology, Sai Leo Nagar, Chennai, 600 044, India
*
aCorresponding author: [email protected]
Get access

Abstract

Silicon carbide particulate reinforced aluminum (Al/SiCp) Metal Matrix Composites (MMC) is finding increased applications in Industries due to its unique advantages. Holes are to be drilled in many applications for joining and assembly purposes. Friction drilling is a newer non-traditional hole-making chip less process used to make holes in a single step. The manuscript first discusses the mechanical properties such as tensile strength and micro hardness of Al/SiCp-MMC composites, then it discusses the roundness (hole diameter accuracy) errors on dry friction drilled holes. The parameters considered for the experiments are: the composition of work piece, work piece thickness, spindle speed, and feed rate. The results indicated that the increase in the composition of wt% of SiCp particles increases the tensile strength, hardness. The drilling test results indicated that moderate wt% of SiCp gives better results. Higher spindle speeds and higher feed rates increase the roundness error. The highly influential parameter which affects the roundness error is feed rate. Increase in plate thickness also increases the roundness error in drilling of MMC composites.

Keywords

Metal matrix composites (MMCs)mechanical propertiesdrillingfriction drillingroundness error
Type
Research Article
Information
Mechanics & Industry , Volume 12 , Issue 6 , 2011 , pp. 445 - 457
Copyright
© AFM, EDP Sciences 2011

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

H. Peter Degischer, Guillermo Requena, Assessment of Metal Matrix Composites for Innovations  [http://mmc-assess.tuwien.ac.at, 10/02/2011]
A. Mortensen, T.W. Clyne, Metal-matrix composites: challenges and opportunities, european white book of fundamental research in materials science, 2002, pp. 210–213
Karl U. Kainer, Metal matrix composites, custom-made materials for automotive and aerospace engineering, basics of metal matrix composites; Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim, 2006, pp. 1–11
Manna, A., Bhattacharayya, B., A study on Machinability of Al/SiCp-MMC, J. Mater. Proc. Technol. 140 (2003) 711–716 CrossRefGoogle Scholar
Pirtini, M., Lazoglu, I., Forces and hole quality in drilling, Int. J. MachineTools Manuf. 45 (2005) 1271–1281 CrossRefGoogle Scholar
Xu, X.X., Zhang, X.H., Liu, C.S., Zhao, B., Drilling characteristics of SiCp particle reinforced aluminum-matrix composites with Ultrasonic vibration, Key Eng. Mater. 455 (2010) 302–306 CrossRefGoogle Scholar
Basavarajappa, S., Chandramohan, G., Ashwin, M., Prabu, M., Mukund, K., Analysis of burr formation during drilling of hybrid metal matrix composites using design experiments, Int. J. Mach. Machinab. Mat. Indersc. 1 (2006) 500–510 Google Scholar
Gaitonde, V.N., Karnik, S.R., Paulo Davim, J., Some studies in metal matrix composites machining using response surface methodology, J. Reinforced Plastics Composites, Sage, 28 29 (2009) 2445–2457 CrossRefGoogle Scholar
Palanikumar, K., Shanmugam, K., Paulo Davim, J., Analysis and optimization of cutting parameters for surface roughness in machining Al/SiC particulate composites by PCD tool, Int. J. Mater. Product Technol. 37 (2010) 117–128 CrossRefGoogle Scholar
Hung, N.P., Loh, N.L., Xu, Z.M., Cumulative tool wear in machining metal matrix composites, part-II: machinability, J. Mater. Proc. Technol. 58 (1996) 109–113 CrossRefGoogle Scholar
Quigley, O., Monaghan, J., O’Reilly, P., Factors affecting the machinability of an Al/Sic metal-matrix composite, J. Mater. Proc. Technol. 43 (1994) 21–36 CrossRefGoogle Scholar
Iulianoa, L., Settineria, L., Gattob, A., High-speed turning experiments on metal matrix composites, Composites Part A 29 (1998) 1501–1509 CrossRefGoogle Scholar
Caroline Andrewesa, J.E., Fenga, Hsi-Yung, Laub, W.M., Machining of an aluminum/SiC composite using diamond inserts, J. Mater. Proc. Technol. 102 (2000) 25–29 CrossRefGoogle Scholar
Davim. J.P, A Monteiro Baptista, Cutting force, tool wear and surface finish in drilling metal matrix composites. Proceedings of the Institution of Mechanical Engineers, Part E: J. Proc. Mech. Eng. 215 (2001) 177–183
Chow, Han-Ming, Lee, Shin-Min, Yang, Lieh-Dai, Machining characteristic study of friction drilling on AISI 304 stainless steel, J. Mater. Proc. Technol. 207 (2008) 180–186 CrossRefGoogle Scholar
Miller, Scott F., Tao, Jia, J.Shih, Albert, Friction drilling of cast metals, Int. J. Machine Tools Manuf. 46 (2006) 1526–1535 CrossRefGoogle Scholar
Paulo Davim, J., Conceicao Anto’nio, C.A., Optimal drilling of particulate metal matrix composites based on experimental and numerical procedures, Int. J. Machine Tools Manuf. 41 (2001) 21–31 CrossRefGoogle Scholar
T. Kanagaraju, S. RajendraBoopathy, G. Somasundaram, Optimization of drilling parameters for thrust force and torque in Friction drilling of aluminum 6061-T6 alloy, National Conference on Recent Trends in Manufacturing Technology (RTMT’09) DoME, CEGC, Anna University, Chennai, Tamilnadu, 2009
Ozben, T., Kilickap, E., Cakır, O., Investigation of mechanical and machinability properties of SiC particle reinforced Al-MMC, J. Mater. Proc. Technol. 198 (2008) 220–225 CrossRefGoogle Scholar
Francis T. Farago, Mark A. Curtis, Francis, Handbook of dimensional measurement, Industrial Press Inc. New York, 2007
Yotte, S., Breysse, D., Riss, J., Ghosh, S., Cluster characterization in a metal matrix composite, Materials Characterization 46 (2001) 211–219 CrossRefGoogle Scholar
Material Hardness, The Center for Advanced Life Cycle Engineering (CALCE), University of Maryland, USA [http://www.calce.umd.edu/TSFA/Hardness_ad_.htm, 10/02/11]
Robert F. Miller, Hardness vs. Wear,  [www.cladtechnologies.com, 10/02/11]
Daihong Xiao, MinSong,, Modeling the fracture toughness and tensile ductility of SiCp/Al metal matrix composites; Mater. Sci. Eng. A 474 (2008) 371–375 Google Scholar
Quan, Y., Ye, B.n, The effect of machining on the surface properties of SiC/Al composites, J. Mater. Proc. Technol. 138 (2003) 464–467 CrossRefGoogle Scholar
Huber, T., Degischer, H.P., Lefranc, G., Schmitt, T., Thermal expansion studies on aluminium-matrix composites with different reinforcement architecture of SiC particles, Compos. Sci. Technol. 66 (2006) 2206–2217 CrossRefGoogle Scholar