Hostname: page-component-cd9895bd7-q99xh Total loading time: 0 Render date: 2024-12-23T06:14:21.901Z Has data issue: false hasContentIssue false

Very high cycle bending fatigue behaviors of FV520B steel under fretting wear

Published online by Cambridge University Press:  02 May 2016

Ya-nan Song
Affiliation:
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Zhi-guo Xing
Affiliation:
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Hai-dou Wang*
Affiliation:
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Peng-fei He
Affiliation:
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Bin-shi Xu
Affiliation:
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

Very high cycle bending fatigue behaviors of FV520B steel under fretting wear were studied by the ultrasonic fatigue technique. The specimen system for ultrasonic bending testing was designed and the stress distribution of fatigue specimen was obtained by finite element method. The microstructure of FV520B steel was characterized by means of optical microscope, transmission electron microscope, and energy-dispersive spectroscope. The PSN curve was drawn based on fatigue data. The micromorphology characteristics of fretting wear surface and fracture surface for fatigue specimen were observed. The results indicate that the microstructure of FV520B steel is mainly composed of lath martensite, ferrite, and precipitation particles, with some randomly distributed internal inclusions. The PSN curve shows that there exists no “conventional fatigue limit” and the fatigue life decreases continuously with the increase of applied stress Smax. Most of fatigue cracks are observed on fractography and initiate from the overlap region of fretting wear zone and stress concentration zone. The fracture failure for tested specimen is ascribed to fretting wear and bending vibration fatigue.

Type
Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Naito, T., Ueda, H., and Kikuchi, M.: Fatigue behavior of carburized steel with internal oxides and nonmartensitic microstructure near the surface. Metall. Mater. Trans. A 15(7), 1431 (1984).Google Scholar
Bathias, C.: There is no infinite fatigue life in metallic materials. Fatigue Fract. Eng. Mater. Struct. 22(7), 559 (1999).Google Scholar
Pyttel, B., Schwerdt, D., and Berger, C.: Very high cycle fatigue—Is there a fatigue limit? Int. J. Fatigue 33, 49 (2011).Google Scholar
Zettl, B., Mayer, H., Ede, C., and Stanzl-Tschegg, S.: Very high cycle fatigue of normalized carbon steels. Int. J. Fatigue 28(11), 1583 (2006).Google Scholar
Bathias, C.: Piezoelectric fatigue testing machines and devices. Int. J. Fatigue 28, 1438 (2006).CrossRefGoogle Scholar
Mayer, H.: Ultrasonic torsion and tension compression fatigue testing: Measuring principle and investigations on 2024-T351 aluminum alloy. Int. J. Fatigue 28, 1446 (2006).Google Scholar
George, T.J., Seidt, J., Shen, M-H.H., Nicholas, T., and Cross, C.J.: Development of a novel vibration based fatigue testing methodology. Int. J. Fatigue 26, 477 (2004).Google Scholar
Zhou, Q.Q. and Zhai, Y.C.: Aging process optimization for a high strength and toughness of FV520B martensitic steel. Acta Metall. Sin. 45(10), 1249 (2009).Google Scholar
Wen, P., Cai, Z.P., Feng, Z.H., and Wang, G.: Microstructure and mechanical properties of hot wire laser clad layers for repairing precipitation hardening martensitic stainless steel. Opt. Laser Technol. 75, 207 (2015).Google Scholar
Hao, S.Z., Zhao, L.M., Zhang, Y.L., and Wang, H.H.: Improving corrosion and wear resistance of FV520B steel by high current pulsed electron beam surface treatment. Nucl. Instrum. Methods Phys. Res., Sect. B 356, 12 (2015).Google Scholar
Fan, J., Guo, X., Wu, C., Crupi, V., and Guglielmino, E.: Influence of heat treatments on mechanical behavior of FV520B steel. Exp. Tech. 39(2), 55 (2015).Google Scholar
Chu, Q.L., Zhang, M., and Li, J.H.: Failure analysis of impeller made of FV520B martensitic precipitated hardening stainless steel. Eng. Failure Anal. 34(SI), 501 (2013).Google Scholar
Guo, Q., Guo, X.L., Fan, J.L., and Wu, C.W.: Research on high-cycle fatigue behavior of FV520B steel based on intrinsic dissipation. Acta Metall. Sin. 51(4), 400 (2015).Google Scholar
Guo, Q., Guo, X.L., Fan, J.L., Syed, R., and Wu, C.W.: An energy method for rapid evaluation of high-cycle fatigue parameters based on intrinsic dissipation. Int. J. Fatigue 80, 136 (2015).CrossRefGoogle Scholar
Zhang, Y.L., Wang, J.L., Sun, Q.C., Zhang, H., and Jiang, P.S.: Fatigue life prediction of FV520B with internal inclusions. Mater. Des. 69, 241 (2015).Google Scholar
Zhang, M., Wang, W.Q., Wang, P.F., Liu, Y., and Li, J.F.: Fatigue behavior and mechanism of FV520B-I in ultrahigh cycle regime. Procedia Mater. Sci. 3, 2035 (2014).Google Scholar
Fan, J.L., Guo, X.L., Wu, C.W., and Zhao, Y.G.: Research on fatigue behavior evaluation and fatigue fracture mechanisms of cruciform welded joints. Mat. Sci. Eng., A 528, 8417 (2011).Google Scholar
Marines, I., Dominguez, G., Baudry, G., Vittori, J-F., Rathery, S., Doucet, J-P., and Bathias, C.: Ultrasonic fatigue tests on bearing steel AISI-SAE 52100 at frequency of 20 and 30 kHz. Int. J. Fatigue 25, 1037 (2003).Google Scholar
Ding, G., Xie, C., Zhang, J., Zhang, G., Song, C., and Zhou, Z.: Modal analysis based on finite element method and experimental validation on carbon fibre composite drive shaft considering steel joints. Mater. Res. Innovations 19(S5), 748 (2015).Google Scholar
Aghdam, N.J., Hassanifard, S., Ettefagh, M.M., and Nanvayesavojblaghi, A.: Investigating fatigue life effects on the vibration properties in friction stir spot welding using experimental and finite element modal analysis. Stroj. Vestn–J. Mech. E. 60(11), 735 (2014).CrossRefGoogle Scholar
Nie, D.F. and Mutoh, Y.: Fatigue limit prediction of the matrix of 17-4PH stainless steel based on small crack mechanics. J. Pressure Vessel Technol. 135(2), 021407 (2013).Google Scholar
Lin, X., Cao, Y.Q., Wu, X.Y., Yang, H., Chen, J., and Huang, W.D.: Microstructure and mechanical properties of laser forming repaired 17-4PH stainless steel. Mat. Sci. Eng., A 553, 80 (2012).Google Scholar
Song, Y.N., Xu, B.S., Wang, H.D., Liu, M., and Piao, Z.Y.: Regression analysis of bonding strength of sprayed coatings based on acoustic emission signal. Int. J. Mater. Res. 106(2), 166 (2015).Google Scholar
Piao, Z.Y., Xu, B.S., Wang, H.D., and Pu, C.H.: Investigation of rolling contact fatigue lives of Fe–Cr alloy coatings under different loading conditions. Surf. Coat. Technol. 204(9–10), 1405 (2010).Google Scholar
Wang, H.D., Zhuang, D.M., Wang, K.L., and Liu, J.J.: Comparison of the tribological properties of an ion sulfurized coating and a plasma sprayed FeS coating. Mat. Sci. Eng., A 357, 321 (2003).Google Scholar
Hojjati-Talemi, R. and Wahab, M.A.: Fretting fatigue crack initiation lifetime predictor tool: Using damage mechanics approach. Tribol. Int. 60, 176 (2013).Google Scholar
Yildiz, F., Yetim, A.F., Alsaran, A., Celik, A., and Kaymaz, I.: Fretting fatigue properties of plasma nitrided AISI 316L stainless steel: Experiments and finite element analysis. Tribol. Int. 44, 1979 (2011).Google Scholar
Yildiz, F., Yetim, A.F., Alsaran, A., Celik, A., Kaymaz, I., and Efeoglu, I.: Plain and fretting fatigue behavior of Ti6Al4V alloy coated with TiAlN thin film. Tribol. Int. 66, 307 (2013).Google Scholar
Ding, J., Houghton, D., Williams, E.J., and Leen, S.B.: Simple parameters to predict effect of surface damage on fretting fatigue. Int. J. Fatigue 33(3), 332 (2011).Google Scholar
Sarhan, A.A.D., Zalnezhad, E., and Hamdi, M.: The influence of higher surface hardness on fretting fatigue life of hard anodized aerospace AL7075-T6 alloy. Mat. Sci. Eng., A 560, 377 (2013).Google Scholar
Wang, H.D., Zhuang, D.M., Wang, K.L., and Liu, J.J.: The comparison on tribological properties of ion sulfuration steels under oil lubrication. Mater. Lett. 57, 2225 (2003).Google Scholar
Wang, D.G., Zhang, D.K., and Ge, S.R.: Fretting-fatigue behavior of steel wires in low cycle fatigue. Mater. Des. 32(10), 4986 (2011).Google Scholar
Wu, G.Q., Li, Z., Sha, W., Li, H.H., and Huang, L.J.: Effect of fretting on fatigue performance of Ti-1023 titanium alloy. Wear 309(1–2), 74 (2014).Google Scholar
Li, W., Sun, Z.D., Zhang, Z.Y., Deng, H.L., and Sakai, T.: Evaluation of crack growth behavior and probabilistic SN characteristics of carburized Cr–Mn–Si steel with multiple failure modes. Mater. Des. 64, 760 (2014).Google Scholar