Hostname: page-component-586b7cd67f-rdxmf Total loading time: 0 Render date: 2024-11-26T18:27:09.298Z Has data issue: false hasContentIssue false

Tribochemistry in sliding wear of TiCN–Ni-based cermets

Published online by Cambridge University Press:  31 January 2011

B.V. Manoj Kumar
Affiliation:
Department of Materials and Metallurgical Engineering, Indian Institute of Technology, Kanpur 208016, India
Bikramjit Basu
Affiliation:
Department of Materials and Metallurgical Engineering, Indian Institute of Technology, Kanpur 208016, India
Joze Vizintin
Affiliation:
Centre for Tribology and Technical Diagnostics, University of Ljubljana, Ljubljana 1000, Slovenia
Mitjan Kalin*
Affiliation:
Centre for Tribology and Technical Diagnostics, University of Ljubljana, Ljubljana 1000, Slovenia
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

The tailoring of cermet composition to improve tribological properties requires careful choice of the type of secondary carbide. To investigate this aspect, a number of sliding tests were carried out on baseline TiCN–20Ni cermet and TiCN–20wt%Ni–10 wt% XC cermets (X = W/Nb/Ta/Hf) at varying loads of 5N, 20N, and 50N against bearing steel. With these experiments, we attempted to answer some of the pertinent issues: (i) how does the type of secondary carbide (WC/NbC/TaC/HfC) influence friction and wear behavior, and is such influence dependent on load?; and (ii) how does the secondary carbide addition affect the stability and composition of the tribochemical layer under the selected sliding conditions? Our experimental results reveal that the added secondary carbides influence chemical interactions between different oxides and such interactions dominate the friction and wear behavior. A higher coefficient of friction (COF) range, varying from 0.75 to 0.64 was recorded at 5N; whereas the reduced COF of 0.46–0.52 was observed at 20N or 50N. The volumetric wear rate decreased with load and varied on the order of 10−6 to 10−7 mm3/Nm for the cermets investigated. The cermet containing HfC exhibited high friction and poor wear resistance. At low load (5N), the abrasion and adhesion of hard debris containing various oxides dominated the wear, and resulted in high friction and wear loss. In contrast, the more pronounced increase in friction-induced contact temperature (below 500 °C) and compaction of hard debris resulted in the formation of a distinct tribochemical layer at higher loads (20N and 50N). The formation of a dense tribolayer containing oxides of iron and/or titanium is responsible for the reduced friction and wear, irrespective of secondary carbides.

Type
Articles
Copyright
Copyright © Materials Research Society 2008

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

1Ettmayer, P., Kolaska, H., Lengauer, W.Dreyer, K.: Ti(C,N) cermets: Metallurgy and properties. Int. J. Refract. Met. Hard Mater. 13, 343 1995CrossRefGoogle Scholar
2Ahn, S.Kang, S.: Formation of core/rim structures in Ti(C,N)-WC-Ni cermets via a dissolution and precipitation process. J. Am. Ceram. Soc. 83(6), 1489 2003CrossRefGoogle Scholar
3Ahn, S.Kang, S.: Effect of various carbides on the dissolution behavior of Ti(C0.7 N0.3) in a Ti(C0.7 N0.3)-30 Ni system. Int. J. Refract. Met. Hard Mater. 19, 539 2001CrossRefGoogle Scholar
4Kwon, W.T., Park, J.S., Kim, S.W.Kang, S.: Effect of WC and group IV carbides on the cutting performance of Ti(C,N) cermet tools. Int. J. Machine Tools Manufact. 44, 341 2004CrossRefGoogle Scholar
5Mun, S.Kang, S.: Effect of HfC addition of microstructure of Ti(CN)-Ni system. Powder Metall. 42(3), 251 1999CrossRefGoogle Scholar
6Rolander, U., Winel, G.Zwinkls, M.: Effect of Ta structure on structure and mechanical properties of (Ti,Ta,W)-Co cermets. Int. J. Refract. Met. Hard Mater. 19, 325 2001CrossRefGoogle Scholar
7Qi, F.Kang, S.: A study on microstructural changes in Ti(CN)–NbC–Ni cermets. Mater. Sci. Eng., A 251, 276 1998CrossRefGoogle Scholar
8Suzuki, H.Matsubara, H.: Some properties of Ti(C, N)-WC-NI alloy. Jpn. Soc. Powder Metall. 33(4), 199 1986CrossRefGoogle Scholar
9Hutchings, I.M.: Tribology: Friction and Wear of Engineering Materials Butterworth-Heinemann Publications Stoneham, MA 1992 150–156Google Scholar
10Gahr, K-H. Zum: Microstructure and Wear of Materials Elsevier Oxford, UK 1987Google Scholar
11Hisakado, T.Hashizume, N.: Effect of normal loads on the friction and wear properties of metals and ceramic against cermet in vacuum. Wear 237, 98 2000CrossRefGoogle Scholar
12Pirso, J., Viljus, M.Letunovitš, S.: Sliding wear of TiC–NiMo cermets. Tribol. Int. 37, 817 2004CrossRefGoogle Scholar
13Degnan, C.C., Shipway, P.H.Wood, J.V.: Elevated temperature sliding wear behavior of TiC–reinforced steel matrix composites. Wear 251, 1444 2001CrossRefGoogle Scholar
14Komac, M.Novak, S.: Mechanical and wear behaviour of TiC-cemented carbides. Int. J. Refract. Met. Hard Mater. 4, 21 1985Google Scholar
15Peterson, M.B., Lee, R.E. Jr.: Sliding characteristics of the metal-ceramic couple. Wear 7(4), 334 1964CrossRefGoogle Scholar
16Engqvist, H., Högberg, H., Botton, G.A., Ederydand, S.Axén, N.: Tribofilm formation on cemented carbides in dry sliding conformal contact. Wear 239(2), 219 2000CrossRefGoogle Scholar
17Blomberg, A., Lu, J.Hogmark, S.: An electron microscopy study of worn ceramic surfaces. Tribol. Int. 26, 369 1993CrossRefGoogle Scholar
18Zhao, X., Liu, J., Zhu, B., Luo, Z.Miao, H.: Effects of lubricants on friction and wear of Ti(CN)/1045 steel sliding pairs. Tribol. Int. 30(3), 177 1997CrossRefGoogle Scholar
19Kameo, K., Friedrich, K., Bartolome, J.F., Diaz, M., Sonia, L-E.Moya, J.S.: Sliding wear of ceramics and cermets against steel. J. Eur. Ceram. Soc. 23, 2867 2003CrossRefGoogle Scholar
20Jeon, E.T., Joardar, J.Kang, S.: Microstructture and tribo-mechanical properties of ultrafine Ti(CN) cermets. Int. J. Refract. Met. Hard Mater. 20(3), 207 2002CrossRefGoogle Scholar
21Sarkar, D., Kumar, B.V. Manoj, Ahn, S., Kang, S.Basu, B.: Fretting wear behavior of Ti(CN)-based advanced cermets. Key Eng. Mater. 264–268, 1115 2004CrossRefGoogle Scholar
22Kumar, B.V. Manoj, Basu, B., Kang, S.Ramkumar, J.: Erosion wear behavior of TiCN-Ni cermets containing secondary carbides (WC/NbC/TaC). J. Am. Ceram. Soc. 89(2), 3827 2006CrossRefGoogle Scholar
23Kumar, B.V. Manoj, Ramkumar, J.Basu, B.: Crater wear mechanisms of TiCN-Ni-WC cermets during dry machining. Int. J. Refract. Met. Hard Mater. 25, 392 2007CrossRefGoogle Scholar
24Kumar, B.V. Manoj, Ramkumar, J., Basu, B.Kang, S.: Electro-discharge machining performance of TiCN-based cermets. Int. J. Refract. Met. Hard Mater. 25(4), 293 2007CrossRefGoogle Scholar
25Kumar, B.V. Manoj, Basu, B., Kalin, M.Vizintin, J.: Load dependent transition in sliding wear properties of TiCN-WC-Ni cermets. J. Am. Ceram. Soc. 90(5), 1534 2007CrossRefGoogle Scholar
26Kuma, B.V. Manoj, Balasubramaniam, R.Basu, B.: Electrochemical behavior of TiCN-Ni based cermets. J. Am. Ceram. Soc. 90(1), 205 2007Google Scholar
27Kumar, B.V. Manoj: Understanding tribological properties of TiCN-Ni based cermets. Ph.D. Thesis, Indian Institute of Technology, Kanpur, India,,2007Google Scholar
28Shetty, D.K., Wright, I.G., Mincer, P.N.Clauer, A.H.: Indentation fracture of WC-Co cermets. J. Mater. Sci. 20, 1873 1985CrossRefGoogle Scholar
29Hussainova, I.: Microstructure and erosive wear in ceramic-based composites. Wear 258, 357 2005CrossRefGoogle Scholar
30Pirso, J., Viljus, M.Letunovits, S.: Friction and dry sliding wear behavior of cermets. Wear 260(7–8), 815 2006CrossRefGoogle Scholar
31Haggerty, S.E.: Oxide Minerals edited by D. Rumble III Mineralogical Society of America Washington, DC 1981 Hg–103Google Scholar
32Leaven, E.M., Robbins, C.R.McMurdie, H.F.: Phase Diagrams for Ceramists 4th ed. edited by M.K. Reser American Ceramic Society Columbus, OH 1964 62Google Scholar
33Singer, I.L., Fayeulle, S.Ebnitt, P.D.: Friction and wear behavior of TiN in air: The chemistry of transfer films and debris formation. Wear 149, 375 1991CrossRefGoogle Scholar
34Greene, J.E.Zilko, J.L.: The nature of the transition region formed between dc-bases rf sputtered TiC films and steel substrates. Surf. Sci. 78, 109 1978CrossRefGoogle Scholar
35Roine, A.: HSC Chemistry, version 5.1 Outokumpu Research Oy Pori, Finland 2002Google Scholar
36Archard, J.F.: The temperature of rubbing surfaces. Wear 2, 438 1958-59CrossRefGoogle Scholar
37Archard, J.F.Rowntree, R.A.: Metallurgical phase transformations in the rubbing of steels. Proc. R. Soc. London, Ser. A 418, 405 1988Google Scholar
38Erdemir, A.: A crystal-chemical approach to lubrication by solid oxides. Tribol. Lett. 8, 97 2000CrossRefGoogle Scholar
39Stott, F.H., Glascott, J.Wood, G.C.: The sliding wear of commercial Fe-12%Cr alloys at high temperature. Wear 101, 311 1985CrossRefGoogle Scholar
40Glascott, J., Stott, F.H.Wood, G.C.: The transition from severe to mild sliding wear for Fe-12%Cr-base alloys at low temperatures. Wear 97, 155 1984CrossRefGoogle Scholar
41Glascott, J., Stott, F.H.Wood, G.C.: The effectiveness of oxides in reducing sliding wear of alloys. Oxid. Met. 24, 99 1985CrossRefGoogle Scholar