Hostname: page-component-586b7cd67f-dlnhk Total loading time: 0 Render date: 2024-11-23T07:38:11.641Z Has data issue: false hasContentIssue false

Studies on the weldability, microstructure and mechanical properties of flux assisted Nd:YAG laser welds of AISI 904L

Published online by Cambridge University Press:  05 August 2015

K. Devendranath Ramkumar*
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore – 632014, Tamil Nadu, India
Gangineni Chaitanya
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore – 632014, Tamil Nadu, India
Jelli Lakshmi Narasimha Varma
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore – 632014, Tamil Nadu, India
Ayush Choudhary
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore – 632014, Tamil Nadu, India
N. Arivazhagan
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore – 632014, Tamil Nadu, India
R. Oyyaravelu
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore – 632014, Tamil Nadu, India
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

This research article investigates the effect of SiO2 flux on Nd:YAG laser welding of 5 mm thick plates of super-austenitic stainless steel, AISI 904L. Microstructure studies revealed multidirectional grain growth comprising columnar and cellular dendrites along with a prominent, fine equiaxed dendritic growth at the centerline of the fusion zone. Tensile studies showcased the fracture at the fusion zone in all the trials. The average tensile strength reported for the flux assisted laser weldments was found to be 587 MPa which was slightly lower than the parent metal. The impoverishment of tensile strength could be attributed to the formation of centerline equiaxed grains. Similarly the impact toughness of the joints was found to be 58 J. The studies demonstrated the possibility of using a 2 kW Nd:YAG laser welding machine to weld 5 mm thick plate with the use of SiO2 flux. A detailed study on the structure–property relationship of flux assisted Nd:YAG laser weldment was carried out using the combined techniques optical microscopy, scanning electron microscopy, and energy dispersive x-ray analysis.

Type
Articles
Copyright
Copyright © Materials Research Society 2015 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Kuo, M., Sun, Z., and Pan, D.: Laser welding with activating flux. Sci. Technol. Weld. Joining 6, 17 (2001).CrossRefGoogle Scholar
Sun, H., Song, G., and Zhang, L.F.: Effect of oxide activating flux on laser welding of magnesium alloy. Sci. Technol. Weld. Joining 14(3), 305 (2008).CrossRefGoogle Scholar
Ma, L., Hu, S., Hu, B., Shen, J., and Wang, Y.: Activating flux design for laser welding of ferritic stainless steel. Trans. Tianjin Univ. 20, 429 (2014).CrossRefGoogle Scholar
Devendranath Ramkumar, K., Narasimha Varma, J.L., Chaitanya, G., Choudhary, A., Arivazhagan, N., and Narayanan, S.: Effect of autogeneous GTA welding with and without flux addition on the microstructure and mechanical properties of AISI904L joints. Mater. Sci. Eng., A 636, 1 (2015).CrossRefGoogle Scholar
Zambon, A., Ferro, P., and Bonollo, F.: Microstructural, compositional and residual stress evaluation of CO2 laser welded superaustenitic AISI 904L stainless steel. Mater. Sci. Eng., A 424, 117 (2006).CrossRefGoogle Scholar
Sathiya, P., Mishra, M.K., and Shanmugarajan, B.: Effect of shielding gases on microstructure and mechanical properties of super austenitic stainless steel by hybrid welding. Mater. Des. 33, 203 (2012).CrossRefGoogle Scholar
Ahmadi, E. and Ebrahimi, A.R.: Welding of 316L austenitic stainless steel with activated tungsten inert gas process. J. Mater. Eng. Perform. 24, 1065 (2015).CrossRefGoogle Scholar
Qin, G-l., Wang, G-g., and Zou, Z-d.: Effects of activating flux on CO2 laser welding process of 6013 Al alloy. Trans. Nonferrous Met. Soc. China 22, 23 (2012).CrossRefGoogle Scholar
Matsunawa, A., Kim, J-D., Seto, N., Mizutani, M., and Katayama, S.: Dynamics of keyhole and molten pool in laser welding. J. Laser Appl. 10(6), 247254 (1998).CrossRefGoogle Scholar
Kaplan, A., Mizutani, M., Katayama, S., and Matsunawa, A.: Unbounded keyhole collapse and bubble formation during pulsed laser interaction with liquid zinc. J. Phys. D: Appl. Phys. 35, 1218 (2002).CrossRefGoogle Scholar
Norman, A.F., Drazhner, V., and Prangnell, P.B.: Effect of welding parameters on the solidification microstructure of autogenous TIG welds in an Al–Cu–Mg–Mn alloy. Mater. Sci. Eng., A 259, 53 (1999).CrossRefGoogle Scholar
Kuo, T.Y.: Effect of pulsed and continuous Nd–YAG laser beam waves on the welding of Inconel alloy. Sci. Technol. Weld. Joining 10, 557 (2005).CrossRefGoogle Scholar
Kou, S. and Wang, Y.H.: Welding pool convection and its effect. Weld. J. 65, 63-s (1986).Google Scholar
Mills, K.C. and Keene, B.J.: Factors affecting variable weld penetration. Int. Mater. Rev. 35, 185 (1990).CrossRefGoogle Scholar
Glowacki, M.H.: The effects of the use of different shielding gas mixtures in laser welding of metals. J. Phys. D: Appl. Phys. 28, 2051 (1995).CrossRefGoogle Scholar
Seto, N., Katayama, S., and Matsunawa, A.: High speed simultaneous observation of plasma and keyhole behaviour during high power CO2 laser welding: Effect of shielding gases on porosity formation. J. Laser Appl. 12, 245 (2000).CrossRefGoogle Scholar
Lampman, S. ed.: Weld Integrity and Performance (ASM International, Materials Park, OH, 1997).CrossRefGoogle Scholar
David, S.A. and Vitek, J.M.: Correlation between solidification parameters and weld microstructures. Int. Mater. Rev. 34(1), 213 (1989).CrossRefGoogle Scholar
Lippold, J.C. and Kotecki, D.J.: Welding Metallurgy and Weldability of Stainless Steels (Wiley-Interscience, Hoboken, New Jersey, 2005).Google Scholar