Hostname: page-component-cd9895bd7-gxg78 Total loading time: 0 Render date: 2024-12-29T18:24:30.520Z Has data issue: false hasContentIssue false

Numerical analysis of thermal energy charging performance of spherical Cu@Cr@Ni phase-change capsules for recovering high-temperature waste heat

Published online by Cambridge University Press:  05 January 2017

Huibin Li
Affiliation:
School of Engineering and Technology, China University of Geosciences, Beijing 100083, China; and National Engineering Laboratory for Hydrometallurgical Cleaner Production Technology, Key Laboratory of Green Process and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
Zhijian Peng*
Affiliation:
School of Engineering and Technology, China University of Geosciences, Beijing 100083, China
Bingqian Ma
Affiliation:
National Engineering Laboratory for Hydrometallurgical Cleaner Production Technology, Key Laboratory of Green Process and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
Peilun Wang
Affiliation:
School of Engineering and Technology, China University of Geosciences, Beijing 100083, China; and State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
Jianqiang Li*
Affiliation:
National Engineering Laboratory for Hydrometallurgical Cleaner Production Technology, Key Laboratory of Green Process and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
*
a) Address all correspondence to these authors. e-mail: [email protected]
b) e-mail: [email protected]
Get access

Abstract

Metallic phase-change materials (PCMs) attract much attention due to their high thermal conductivity in thermal energy storage. Our previous work reported a kind of Cu@Cr@Ni bilayer capsules, which could endure at least 1000 thermal cycles between 1323 and 1423 K without leakage, and might be a potential high-temperature metallic PCM. This study numerically investigates the thermal energy charging performance of Cu@Cr@Ni capsules for recovering high-temperature waste heat at both constant and periodically fluctuant heat transfer fluid temperatures. It was revealed that only a short and slight sloped melting platform existed in the curve of outlet temperature due to the ultrahigh thermal conductivity of copper; with higher inlet velocities, the outlet and mean temperatures of such PCM increased and meanwhile the energy transfer efficiency decreased; the outlet and mean temperatures of the PCM and the liquid fraction in it were rather insensitive to the period of the inlet temperature fluctuation; and the amplitude of inlet temperature fluctuation, ±50 K, was sharply reduced to 5 K due to the thermal damping of the PCM.

Type
Articles
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Yanchun Zhou

References

REFERENCES

Jacob, R. and Bruno, F.: Review on shell materials used in the encapsulation of phase change materials for high temperature thermal energy storage. Renewable Sustainable Energy Rev. 48, 79 (2015).Google Scholar
Wang, P.L., Wang, X., Huang, Y., Li, C., Peng, Z.J., and Ding, Y.L.: Thermal energy charging behaviour of a heat exchange device with a zigzag plate configuration containing multi-phase-change-materials (m-PCMs). Appl. Energy 142, 328 (2015).CrossRefGoogle Scholar
Maruoka, N., Sato, K., Yagi, J., and Akiyama, T.: Development of PCM for recovering high temperature waste heat and utilization for producing hydrogen by reforming reaction of methane. ISIJ Int. 42, 215 (2002).Google Scholar
Su, W.G., Darkwa, J., and Kokoginanakis, G.: Review of solid–liquid phase change materials and their encapsulation technologies. Renewable Sustainable Energy Rev. 48, 373 (2015).CrossRefGoogle Scholar
Paria, S., Baradaran, S., Amiri, A., Sarhan, A.A.D., and Kazi, S.N.: Performance evaluation of latent heat energy storage in horizontal shell-and-finned tube for solar application. J. Therm. Anal. Calorim. 123, 1371 (2016).CrossRefGoogle Scholar
Wu, S.Y., Wang, H., Xiao, S., and Zhu, D.S.: Numerical simulation on thermal energy storage behavior of Cu/paraffin nanofluids PCMs. Procedia Eng. 31, 240 (2012).CrossRefGoogle Scholar
Lin, S.C. and Al-Kayiem, H.H.: Evaluation of copper nanoparticles-paraffin wax compositions for solar thermal energy storage. Sol. Energy 132, 267 (2016).Google Scholar
Hadiya, J.P. and Shukla, A.K.N.: Experimental thermal behavior response of paraffin wax as storage unit: J. Therm. Anal. Calorim. 124, 1511 (2016).CrossRefGoogle Scholar
Wang, N., Zhang, X.R., Zhu, D.S., and Gao, J.W.: The investigation of thermal conductivity and energy storage properties of graphite/paraffin composite. J. Therm. Anal. Calorim. 107, 949 (2012).CrossRefGoogle Scholar
Anghel, E.M., Georgiev, A., Petrescu, S., Popov, R., and Constantinescu, M.: Thermo-physical characterization of some paraffins used as phase change materials for thermal energy storage. J. Therm. Anal. Calorim. 117, 557 (2014).CrossRefGoogle Scholar
Akgun, M., Aydin, O., and Kaygusuz, K.: Experimental study on melting/solidification characteristics of paraffin as PCM. Energy Convers. Manage. 48, 669 (2007).CrossRefGoogle Scholar
Francesco, G. and Enico, B.: Physical–chemical properties evolution and thermal properties reliability of a paraffin wax under solar radiation exposure in a real-scale PCM window system. Energy Build. 119, 41 (2016).Google Scholar
Kenisarin, M.M.: High-temperature phase change materials for thermal energy storage. Renewable Sustainable Energy Rev. 14, 955 (2010).Google Scholar
Sheri, A.B., Wayne, H., James, P.R., and Robert, E.N.: Phase change materials for thermal stabilization of composite thermistors. J. Mater. Res. 6, 175 (1991).Google Scholar
Babaev, B.D.: System NaF–NaCl–NaNO3 . Inorg. Mater. 38, 83 (2002).CrossRefGoogle Scholar
Gubanova, T.V., Kondratyuk, I.M., and Garkushin, I.K.: The LiF–LiCl–Li2SO4–Li2MO4 quaternary system. Russ. J. Inorg. Chem. 51, 474 (2006).Google Scholar
Gubanova, T.V., Frolov, E.I., and Garkushin, I.K.: LiF–LiVO3–Li2SO4–Li2MO4 four-component system. Russ. J. Inorg. Chem. 52, 308 (2007).Google Scholar
Whittenberger, J.D. and Misra, A.K.: Identification of salt-alloy combinations for thermal energy storage applications in advanced solar dynamic power systems. J. Mater. Eng. 9, 293 (1987).Google Scholar
Ibrahim, M., Sokolov, P., Kerslake, T., and Tolbert, C.: Experiment and computational investigations of phase change thermal energy storage canisters. J. Sol. Energy Eng. 122, 176 (2004).Google Scholar
Tamme, R., Laing, D., and Steinmann, W.D.: Advanced thermal energy storage technology for parabolic trough. J. Sol. Energy Eng. 126, 794 (2004).Google Scholar
Cui, H.T., Peng, P.Y., and Jiang, J.Z.: The status and prospect on Al-Si alloy and heat storage unit as phase change material for thermal energy storage. Mater. Rev. 28, 72 (2014).Google Scholar
Maruoka, N., Asao, M., Miyako, T., Nakamoto, M., and Akiyama, T.: Development of mesh-shaped PCM for high temperature application. Kagaku Kogaku Ronbunshu 28, 713 (2002).Google Scholar
Maruoka, N. and Akiyama, T.: Energy recovery from steelmaking off-gas by latent heat storage for methanol production. Energies 31, 1632 (2006).Google Scholar
Akiyama, T., Oikawa, K., Shimada, T., Kasal, E., and Yagi, J.: Thermodynamic analysis of thermochemical recovery of high temperature wastes. ISIJ Int. 40, 286 (2000).Google Scholar
Sugo, H., Kisi, E., and Cuskelly, D.: Miscibility gap alloys with inverse microstructures and high thermal conductivity for high energy density thermal storage applications. Appl. Therm. Eng. 51, 1345 (2013).CrossRefGoogle Scholar
Zhang, G.C., Li, J.Q., Chen, Y.F., Xiang, H., Ma, B.Q., Xu, Z., and Ma, X.G.: Encapsulation of copper-based phase change materials for high temperature thermal energy storage. Sol. Energy Mater. Sol. Cells 128, 131 (2014).Google Scholar
Yagi, J. and Akiyama, T.: Storage of thermal energy for effective use of waste heat from industries. J. Mater. Process. Technol. 48, 793 (1995).Google Scholar
Blanco-Rodríguez, P., Rodríguez-Aseguinolaza, J., Gil, A., Risueño, E., Aguanno, B.D., Loroño, I., and Martín, L.: Experiments on a lab scale TES unit using eutectic metal alloy as PCM. Energy Procedia 69, 769 (2015).Google Scholar
Yang, X.H., Tan, S.C., and Liu, J.: Numerical investigation of the phase change process of low melting point metal. Int. J. Heat Mass Transfer 100, 899 (2016).Google Scholar
Xia, L., Zhang, P., and Wang, R.Z.: Numerical heat transfer analysis of the packed bed latent heat storage system based on an effective packed bed model. Energies 35, 2022 (2010).Google Scholar
Nemec, D. and Levecb, J.: Flow through packed bed reactors: 1. Single-phase flow. Chem. Eng. Sci. 60, 6947 (2005).Google Scholar
Schumann, T.E.W.: Heat transfer: A liquid flowing through a porous prism. J. Franklin Inst. 208, 405 (1929).CrossRefGoogle Scholar
Arkarv, C. and Medved, S.: Influence of accuracy of thermal property data of phase change material on the result of numerical model of packed bed latent heat storage with spheres. Thermochim. Acta 438, 192 (2005).Google Scholar
Regin, A.F., Solanki, S.C., and Saini, J.S.: An analysis of packed bed latent heat thermal energy storage system using PCM capsules: Numerical investigation. Renewable Energy 34, 1765 (2009).CrossRefGoogle Scholar
Ismail, K.A.R. and Stuginsky, R.: A parametric study on possible fixed bed models for PCM and sensible heat storage. Appl. Therm. Eng. 19, 757 (1999).CrossRefGoogle Scholar
Bellan, S., Gonzalez-Aguilar, J., Remero, M., Rahman, M.M., Goswami, D.Y., Stefanakos, E.K., and Couling, D.: Numerical analysis of charging and discharging performance of a thermal energy storage system with encapsulated phase change. Appl. Therm. Eng. 71, 481 (2014).Google Scholar
Voller, V. and Prakash, C.: A fixed grid numerical modelling methodology for convection-diffusion mushy region phase-change problems. Int. J. Heat Mass Transfer 30, 1709 (1987).Google Scholar
Brent, A., Voller, V., and Reid, K.: Enthalpy-porosity technique for modeling convection-diffusion phase change: Application to the melting of a pure metal. Numer. Heat Transfer 13, 297 (1988).Google Scholar
Shatikian, V., Ziskind, G., and Letan, R.: Numerical investigation of a PCM-based heat sink with internal fins. Int. J. Heat Mass Transfer 48, 3689 (2005).Google Scholar
Wang, X.W. and Ge, W.: The Mole-8.5 supercomputing system. In Contemporary High Performance Computing (CRC Press, New York, 2013); p. 75.Google Scholar
Yang, L., Zhang, X.S., and Xu, G.Y.: Thermal performance of a solar storage packed bed using spherical capsules filled with PCM having different melting points. Energy Build. 68, 639 (2014).CrossRefGoogle Scholar
Koushsou, T., Strub, F., Lasvignottes, J.C., Jamil, A., and Bédécarrats, J.P.: Second law analysis of latent thermal storage for solar system. Sol. Energy Mater. Sol. Cells 91, 1275 (2007).CrossRefGoogle Scholar
Nomura, T., Tsubota, M., Oya, T., Okinaka, N., and Akiyama, T.: Heat storage in direct-contact heat exchanger with phase change material. Appl. Therm. Eng. 50, 26 (2013).Google Scholar
Archibold, A.R., Gonzalez-Aguilar, J., Rahman, M.M., Goswami, D.Y., Romero, M., and Stefanakos, E.K.: The melting process of storage materials with relatively high phase change temperatures in partially filled spherical shells. Appl. Energy 116, 243 (2014).CrossRefGoogle Scholar
Charvat, P., Klimes, L., Stetina, J., and Ostry, M.: Thermal storage as a way to attenuate fluid-temperature fluctuations: Sensible-heat versus latent-heat storage materials. Mater. Technol. 48, 423 (2014).Google Scholar
Ho, C.J. and Chu, C.H.: Periodic melting within a square enclosure with an oscillatory surface temperature. Int. J. Heat Mass Transfer 36, 725 (1993).Google Scholar
Tan, G.H. and Ho, C.J.: Experiments on thermal characteristics of a natural circulation loop with latent heat energy storage under cyclic pulsed heat load. Heat Mass Transfer 39, 11 (2002).Google Scholar