Hostname: page-component-78c5997874-j824f Total loading time: 0 Render date: 2024-11-05T23:25:17.177Z Has data issue: false hasContentIssue false
  • English
  • Français

Effect of processing parameters on thermal behavior and related density in GH3536 alloy manufactured by selective laser melting

Published online by Cambridge University Press:  08 February 2019

Liang Zhang Open the ORCID record for Liang Zhang [Opens in a new window] ,
Jia Song Open the ORCID record for Jia Song [Opens in a new window] ,
Wenheng Wu ,
Zhibin Gao ,
Beibei He ,
Xiaoqing Ni ,
Qianlei Long ,
Lin Lu  and
Guoliang Zhu
Liang Zhang
Affiliation:
Shanghai Engineering Research Center of 3D Printing Materials, Shanghai Research Institute of Materials, Shanghai 200437, China
Jia Song*
Affiliation:
Shanghai Engineering Research Center of 3D Printing Materials, Shanghai 200437, China
Wenheng Wu*
Affiliation:
Shanghai Research Institute of Materials, Shanghai 200437, China
Zhibin Gao
Affiliation:
Center for Phononics and Thermal Energy Science, China-EU Joint Center for Nanophononics, Shanghai Key Laboratory of Special Artificial Microstructure Materials and Technology, School of Physics Sciences and Engineering, Tongji University, Shanghai 200092, China
Beibei He
Affiliation:
Shanghai Research Institute of Materials, Shanghai 200437, China
Xiaoqing Ni
Affiliation:
Shanghai Engineering Research Center of 3D Printing Materials, Shanghai 200437, China
Qianlei Long
Affiliation:
Shanghai Research Institute of Materials, Shanghai 200437, China
Lin Lu
Affiliation:
Shanghai Research Institute of Materials, Shanghai 200437, China
Guoliang Zhu
Affiliation:
Shanghai Key Laboratory of Advanced High-temperature Materials and Precision Forming, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
*
a)Address all correspondence to these authors. e-mail: [email protected]
b)e-mail: [email protected]
Get access

Abstract

GH3536 alloy is one of the high-temperature nickel-based alloys and widely applied in aviation and aerospace industries. In this study, a combination of experiment and simulation is proposed to study the effect of processing parameters on the selective laser melting (SLM) of GH3536 powder. It is concluded that the relationship between density and laser input energy during SLM complies with a quadratic function and presents an inverted U-shaped distribution. By fitting density and input power to a quadratic polynomial, the optimal laser input energy during SLM of GH3536 alloy can be obtained. The result shows that using 275 W laser power and 960 mm/s scanning speed, the SLM GH3536 specimens can reach the maximum density. This experimental result is consistent with the simulation result obtained by analyzing molten pool dimension. Furthermore, a full process energy prediction diagram for SLM GH3536 alloy based on the simulated molten pool depth and width is proposed. The result shows that it provides an innovative and efficient method for the selection of processing parameters during SLM of GH3536 powder.

Keywords

selective laser meltingGH3536 alloymolten pool dimensionline energy densitynumerical simulation
Type
Article
Information
Journal of Materials Research , Volume 34 , Issue 8 , 29 April 2019 , pp. 1405 - 1414
Copyright
Copyright © Materials Research Society 2019 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Liu, H., Wang, X., Liu, D., Wen, Z., and Yue, Z.: Influence of notch on creep properties of GH3536 nickel-based superalloy. Rare Met. Mater. Eng. 43, 2473 (2014).Google Scholar
Herzog, D., Seyda, V., Wycisk, E., and Emmelmann, C.: Additive manufacturing of metals. Acta Mater. 117, 371 (2016).CrossRefGoogle Scholar
DebRoy, T., Wei, H.L., Zuback, J.S., Mukherjee, T., Elmer, J.W., Milewski, J.O., Beese, A.M., Wilson-Heid, A., De, A., and Zhang, W.: Additive manufacturing of metallic components—Process, structure, and properties. Prog. Mater. Sci. 92, 112 (2017).CrossRefGoogle Scholar
Yap, C.Y., Chua, C.K., Dong, Z.L., Liu, Z.H., Zhang, D.Q., Loh, L.E., and Sing, S.L.: Review of selective laser melting: Materials and applications. Appl. Phys. Rev. 2, 041101 (2015).CrossRefGoogle Scholar
Ali, H., Ghadbeigi, H., and Mumtaz, K.: Effect of scanning strategies on residual stress and mechanical properties of selective laser melted Ti6Al4V. Mater. Sci. Eng., A 712, 175 (2018).CrossRefGoogle Scholar
Rong, T., Gu, D.D., Shi, Q.M., Cao, S.N., and Xia, M.J.: Effects of tailored gradient interface on wear properties of WC/Inconel 718 composites using selective laser melting. Surf. Coat. Tech. 307, 418 (2016).CrossRefGoogle Scholar
Gu, D.D., Hagedron, Y.C., Meiners, W., Meng, G.B., Batista, R.J.S., Wissenbach, K., and Poprawe, R.: Densification behavior, microstructure evolution, and wear performance of selective laser melting processed commercially pure titanium. Acta Mater. 60, 3849 (2012).CrossRefGoogle Scholar
Thijs, L., Verhaeghe, F., Craeghs, T., Van Humbeeck, J., and Kruth, J.P.: A study of the micro structural evolution during selective laser melting of Ti–6Al–4V. Acta Mater. 58, 3303 (2010).CrossRefGoogle Scholar
Chen, Z., Wei, Z.Y., Wei, P., Chen, S.G., Lu, B.H., Du, J., Li, J.F., and Zhang, S.Z.: Experimental research on selective laser melting AlSi10Mg alloys: Process, densification and performance. J. Mater. Eng. Perform. 26, 1 (2017).CrossRefGoogle Scholar
Song, B., Dong, S.J., Zhang, B.C., Liao, H.L., and Coddet, C.: Effects of processing parameters on microstructure and mechanical property of selective laser melted Ti6Al4V. Mater. Des. 35, 120 (2012).CrossRefGoogle Scholar
Bai, Y.C., Yang, Y.Q., Wang, D., and Zhang, M.K.: Influence mechanism of parameters process and mechanical properties evolution mechanism of maraging steel 300 by selective laser melting. Mater. Sci. Eng., A 703, 116 (2017).CrossRefGoogle Scholar
Yu, G.Q., Gu, D.D., Dai, D.H., Xia, M.J., Ma, C.L., and Shi, Q.M.: On the role of processing parameters in thermal behavior, surface morphology and accuracy during laser 3D printing of aluminum alloy. J. Phys. D: Appl. Phys. 49, 135501 (2016).CrossRefGoogle Scholar
Luo, C., Qiu, J.H., Yan, Y.G., Yang, J.H., Uher, C., and Tang, X.F.: Finite element analysis of temperature and stress fields during the selective laser melting process of thermoelectric SnTe. J. Mater. Process. Technol. 261, 74 (2018).CrossRefGoogle Scholar
Li, Y. and Gu, D.D.: Parametric analysis of thermal behavior during selective laser melting additive manufacturing of aluminum alloy powder. Mater. Des. 63, 856 (2014).CrossRefGoogle Scholar
Moussaoui, K., Rubio, W., Mousseigne, M., Sultan, T., and Rezai, F.: Effects of selective laser melting additive manufacturing parameters of Inconel 718 on porosity, microstructure and mechanical properties. Mater. Sci. Eng., A 735, 182 (2018).CrossRefGoogle Scholar
Wang, F., Wu, X.H., and Clark, D.: On direct laser deposited Hastelloy X: Dimension, surface finish, microstructure and mechanical properties. Mater. Sci. Technol. 27, 344 (2011).CrossRefGoogle Scholar
Song, J., Wu, W.H., Zhang, L., He, B.B., Lu, L., Ni, X.Q., Long, Q.L., and Zhu, G.L.: Role of scanning strategy on residual stress distribution in Ti–6Al–4V alloy prepared by selective laser melting. Optik 170, 342 (2018).CrossRefGoogle Scholar
Goldak, J., Chakravarti, A., and Bibby, M.: A new finite element model for welding heat sources. Metall. Mater. Trans. B 15, 299 (1984).CrossRefGoogle Scholar
Goldak, J., Bibby, M., Moore, J., House, R., and Patel, B.: Computer modeling of heat flow in welds. Metall. Mater. Trans. B 17, 587 (1986).CrossRefGoogle Scholar
Song, B., Dong, S.J., Liao, H.L., and Coddet, C.: Process parameter selection for selective laser melting of Ti6Al4V based on temperature distribution simulation and experimental sintering. Int. J. Adv. Des. Manuf. Technol. 61, 967 (2012).CrossRefGoogle Scholar
Zhuang, J.R., Lee, Y.T., Hsieh, W.H., and Yang, A.H.: Determination of melt pool dimensions using DOE-FEM and RSM with process window during SLM of Ti6Al4V powder. Opt. Laser Technol. 103, 59 (2018).CrossRefGoogle Scholar
Roberts, I.A., Wang, C.J., Esterlein, R., Stanford, M., and Mynors, D.J.: A three-dimensional finite element analysis of the temperature field during laser melting of metal powders in additive layer manufacturing. Int. J. Mach. Tool Manufact. 49, 916 (2009).CrossRefGoogle Scholar
Lee, C.H., Chang, K.H., and Park, J.U.: Three-dimensional finite element analysis of residual stresses in dissimilar steel pipe welds. Nucl. Eng. Des. 256, 160 (2013).CrossRefGoogle Scholar
Antony, K., Arivazhagan, N., and Senthilkumaran, K.: Numerical and experimental investigations on laser melting of stainless steel 316L metal powders. J. Manuf. Process. 16, 345 (2014).CrossRefGoogle Scholar
Patil, R.B. and Yadava, V.: Finite element analysis of temperature distribution in single metallic powder layer during metal laser sintering. Int. J. Mach. Tool Manufact. 47, 1069 (2007).CrossRefGoogle Scholar
Cheng, B., Shrestha, S., and Chou, K.: Stress and deformation evaluations of scanning strategy effect in selective laser melting. Addit. Manuf. 12, 240 (2016).CrossRefGoogle Scholar