Hostname: page-component-cd9895bd7-hc48f Total loading time: 0 Render date: 2024-12-23T11:42:43.447Z Has data issue: false hasContentIssue false
  • English
  • Français

Development and properties evaluation of Mg–6% Zn/Al multilayered composites processed by accumulative roll bonding

Published online by Cambridge University Press:  18 May 2017

Gajanan Anne ,
Motagondanahalli Rangarasaiah Ramesh ,
Hanumanthappa Shivananda Nayaka ,
Shashi Bhushan Arya  and
Sandeep Sahu
Gajanan Anne
Affiliation:
Department of Mechanical Engineering, National Institute of Technology Karnataka, Mangalore 575025, India
Motagondanahalli Rangarasaiah Ramesh*
Affiliation:
Department of Mechanical Engineering, National Institute of Technology Karnataka, Mangalore 575025, India
Hanumanthappa Shivananda Nayaka
Affiliation:
Department of Mechanical Engineering, National Institute of Technology Karnataka, Mangalore 575025, India
Shashi Bhushan Arya
Affiliation:
Department of Metallurgical and Materials Engineering, National Institute of Technology Karnataka, Mangalore 575025, India
Sandeep Sahu
Affiliation:
Department of Materials Science Engineering, Indian Institute of Technology Kanpur, Kanpur 208016, India
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

Accumulative roll bonding (ARB) process was used to develop Mg–6% Zn/Al and Mg–6% Zn/anodized–Al multilayered composites. Microstructural characterization was done using scanning electron microscopy, energy-dispersive X-ray spectroscopy, electron backscattered diffraction, and transmission electron microscopy. An average grain size measured in the roll-bonded layers of Al, anodized Al, and Mg–2% Zn was found to be 1.8 μm, 1.6 μm, and 0.6 μm, respectively. Phases Al17Mg12, AlMg4Zn11, and Al2O3 after 5-pass of ARB were confirmed by X-ray diffraction analysis. The Mg–6% Zn/Al and Mg–6% Zn/anodized Al composites exhibited tensile strengths ∼252 MPa and ∼256 MPa, respectively, after a 5-pass ARB process. Hardness of the individual layers of composite increased linearly with an increase in the number of ARB passes. Fractographs of the multilayered composite illustrated the ductile failure in Al and anodized Al layers and transgranular brittle fracture in Mg–6% Zn layers.

Keywords

accumulative roll bondinggrain refinementmultilayered compositesalumina particleEBSD
Type
Articles
Information
Journal of Materials Research , Volume 32 , Issue 12 , 28 June 2017 , pp. 2249 - 2257
Check for updates
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Mathias Göken

References

REFERENCES

Wadsworth, J. and Lesuer, D.R.: Ancient and modern laminated composites from the Great Pyramid of Gizeh to Y2K. Mater. Charact. 45, 289 (2000).CrossRefGoogle Scholar
Shingu, P.H., Ishihara, K.N., Otsuki, A., and Daigo, I.: Nano-scaled multi-layered bulk materials manufactured by repeated pressing and rolling in the Cu–Fe system. Mater. Sci. Eng., A 304, 399 (2001).CrossRefGoogle Scholar
Azushima, A., Kopp, R., Korhonen, A., Yang, D.Y., Micari, F., and Lahoti, G.D.: Severe plastic deformation (SPD) processes for metals. CIRP Ann. Manuf. Technol. 57, 716 (2008).Google Scholar
Toth, L.S. and Gu, C.: Ultrafine-grain metals by severe plastic deformation. Mater. Charact. 92, 1 (2014).CrossRefGoogle Scholar
Al-Zubaydi, A.S.J., Zhilyaev, A.P., Wang, S.C., and Reed, P.A.S.: Super plastic behavior of AZ91 magnesium alloy processed by high-pressure torsion. Mater. Sci. Eng., A 637, 1 (2015).CrossRefGoogle Scholar
Muralidhar, A., Narendranath, S., and Shivananda Nayaka, H.: Effect of equal channel angular pressing on AZ31 wrought magnesium alloys. J. Magnesium Alloys 1, 336 (2013).CrossRefGoogle Scholar
Valiev, R.Z. and Langdon, T.G.: Principles of equal-channel angular pressing as a processing tool for grain refinement. Prog. Mater. Sci. 51, 881 (2006).CrossRefGoogle Scholar
Tsuji, L.N. and Kamikawa, N.: Microstructure homogeneity in various metallic materials heavily deformed by accumulative roll-bonding. Mater. Sci. Eng., A 423, 331 (2006).Google Scholar
Mahdavian, M.M., Ghalandari, L., and Reihanian, M.: Accumulative roll bonding of multilayered Cu/Zn/Al: An evaluation of microstructure and mechanical properties. Mater. Sci. Eng., A 579, 99 (2013).CrossRefGoogle Scholar
Roy, S., Nataraj, B.R., Suwas, S., Kumar, S., and Chattopadhyay, K.: Microstructure and texture evolution during accumulative roll bonding of aluminium alloys AA2219/AA5086 composite laminates. J. Mater. Sci. 47, 6402 (2012).Google Scholar
Xin, Y., Hong, R., Feng, B., Yu, H., Wu, Y., and Liu, Q.: Fabrication of Mg/Al multilayer plates using an accumulative extrusion bonding process. Mater. Sci. Eng., A 640, 210 (2015).Google Scholar
Tayyebi, M. and Eghbali, B.: Study on the microstructure and mechanical properties of multilayer Cu/Ni composite processed by accumulative roll bonding. Mater. Sci. Eng., A 559, 759 (2013).Google Scholar
Lee, D.W. and Kim, B.K.: Nanostructured Cu–Al2O3 composite produced by thermochemical process for electrode application. Mater. Lett. 58, 378 (2004).Google Scholar
Liu, H.S., Zhang, B., and Zhang, G.P.: Microstructures and mechanical properties of Al/Mg alloy multilayered composites produced by accumulative roll bonding. J. Mater. Sci. Technol. 27, 15 (2011).CrossRefGoogle Scholar
Matsumoto, H., Watanabe, S., and Hanada, S.: Sheet cladding of Al–Mg/Mg–Li/Al–Mg at room temperature. Mater. Sci. Forum 29, 446 (2005).Google Scholar
Eizadjou, M., Talachi, A.K., Manesh, H.D., Shahabi, H.S., and Janghorban, K.: Investigation of structure and mechanical properties of multi-layered Al/Cu composite produced by accumulative roll bonding (ARB) process. Compos. Sci. Technol. 68, 2003 (2008).CrossRefGoogle Scholar
Chang, H., Zheng, M., Gan, W., Xu, C., and Brokmeier, H.G.: Texture evolution of the Mg/Al laminated composite by accumulative roll bonding at ambient temperature. Rare Met. Mater. Eng. 42, 0441 (2013).CrossRefGoogle Scholar
Chen, M.C., Hsieh, H.C., and Wu, W.T.: The evolution of microstructures and mechanical properties during accumulative roll bonding of Al/Mg composite. J. Alloys Compd. 416, 169 (2006).Google Scholar
Inoue, H., Ishio, M., Takasugi, T., Inoue, H., Ishio, M., and Takasugi, T.: Texture of TiNi shape memory alloy sheets produced by roll-bonding and solid phase reaction from elementary metals. Acta Mater. 51, 6373 (2003).Google Scholar
Ding, H.S., Lee, J.M., Lee, B.R., Kang, S.B., and Nam, T.H.: Processing and microstructure of TiNi SMA strips prepared by cold roll-bonding and annealing of multilayer. Mater. Sci. Eng., A 408, 182 (2005).CrossRefGoogle Scholar
Yang, D., Cizek, P., Hodgson, P., and Wen, C.E.: Ultrafine equiaxed-grain Ti/Al composite produced by accumulative roll bonding. Scr. Mater. 62, 321 (2010).Google Scholar
Yu, X.X. and Lee, W.B.: The design and fabrication of an alumina reinforced aluminum composite material. Composites, Part A 31, 245 (2000).CrossRefGoogle Scholar
Jamaati, R., Toroghinejad, M.R., and Najafizadeh, A.: High-strength and highly-uniform composite produced by anodizing and accumulative roll bonding processes. Mater. Des. 31, 4816 (2010).Google Scholar
Toroghinejad, M.R., Jamaati, R., Nooryan, A., and Edris, H.: The effect of alumina content on the mechanical properties of hybrid composites fabricated by ARB process. Ceram. Int. 40, 10489 (2014).Google Scholar
Xing, Z.P., Kang, S.B., and Kim, H.W.: Microstructural evolution and mechanical properties of the AA8011 alloy during the accumulative roll-bonding process. Metall. Mater. Trans. A 33, 1521 (2002).Google Scholar
Jamaati, R. and Toroghinejad, M.R.: Effect of SFE on mechanical properties of nanostructured FCC materials processed by the ARB process. Mater. Sci. Eng., A 606, 443 (2014).CrossRefGoogle Scholar
Humphreys, F.J. and Hatherly, M.: Recrystallization and Related Annealing Phenomena, 2nd ed. (Elsevier, Australia, 2004); p. 457.Google Scholar
Hansen, N. and Jensen, D.J.: Deformed metals structure, recrystallisation and strength. Mater. Sci. Technol. 27, 1229 (2002).CrossRefGoogle Scholar
Lee, S.H., Saito, Y., Tsuji, N., Utsunomiya, H., and Sakai, T.: Role of shear strain in ultragrain refinement by accumulative roll-bonding (ARB) process. Scr. Mater. 46, 281 (2002).Google Scholar
Chino, Y., Kimura, K., and Mabuchi, M.: Twinning behavior and deformation mechanisms of extruded AZ31 Mg alloy. Mater. Sci. Eng., A 486, 481 (2008).Google Scholar
Saito, Y., Utsunomiya, H., Tsuji, N., and Sakai, T.: Novel ultra-high straining process for bulk materials development of the accumulative roll-bonding (ARB) process. Acta Mater. 47, 579 (1999).CrossRefGoogle Scholar
Hansen, N., Huang, X., Ueji, R., and Tsuji, N.: Structure and strength after large strain deformation. Mater. Sci. Eng., A 387, 191 (2004).Google Scholar
Terada, D., Inoue, S., and Tsuji, N.: Microstructure and mechanical properties of commercial purity titanium severely deformed by ARB process. J. Mater. Sci. 42, 1673 (2007).CrossRefGoogle Scholar
Schmidt, C.W., Knieke, C., Maier, V., Hopple, H.W., Peukert, W., and Goken, M.: Accelerated grain refinement during accumulative roll bonding by nanoparticle reinforcement. Scr. Mater. 64, 245 (2011).Google Scholar
Jamaati, R., Toroghinejad, M.R., Dutkiewicz, J., and Szpunar, J.A.: Investigation of nanostructured Al/Al2O3 composite produced by accumulative roll bonding process. Mater. Des. 35, 37 (2012).Google Scholar
Chang, H., Zheng, M.Y., Xu, C., Fan, G.D., Brokmeier, H.G., and Wu, K.: Microstructure and mechanical properties of the Mg/Al multilayer fabricated by accumulative roll bonding (ARB) at ambient temperature. Mater. Sci. Eng., A 543, 249 (2012).Google Scholar
Parisa, D.M. and Beitallah, E.: Microstructure and mechanical properties of tri-metal Al/Ti/Mg laminated composite processed by accumulative roll bonding. Mater. Sci. Eng., A 628, 135 (2015).Google Scholar
Jamaati, R. and Toroghinejad, M.R.: Manufacturing of high strength aluminum–alumina composite by accumulative roll bonding. Mater. Sci. Eng., A 527, 4146 (2010).Google Scholar
Ahmadi, A., Toroghinejad, M.R., and Najafizadeh, A.: Evaluation of microstructure and mechanical properties of Al/Al2O3/SiC hybrid composite fabricated by accumulative roll bonding process. Mater. Des. 53, 13 (2014).Google Scholar