Hostname: page-component-586b7cd67f-g8jcs Total loading time: 0 Render date: 2024-11-26T03:20:25.896Z Has data issue: false hasContentIssue false

Investigation on the multi-pass gas tungsten arc welded Bi-metallic combination between nickel-based superalloy and Ti-stabilized austenitic stainless steel

Published online by Cambridge University Press:  22 June 2017

Sumitra Sharma
Affiliation:
Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), Nagpur 440010, India
Ravindra V. Taiwade*
Affiliation:
Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), Nagpur 440010, India
Himanshu Vashishtha
Affiliation:
Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), Nagpur 440010, India
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

The present study addressed the weldability of Hastelloy C-276 and Type 321 austenitic stainless steel (ASS) dissimilar combination used for manufacturing of high-temperature equipments in nuclear power plants. Investigation of the microstructural evolutions across the different welding passes and their subsequent effect on the mechanical properties and corrosion resistance would be helpful in better understanding and pave way for the frequent application of such dissimilar joints in the industrial applications. The problem of segregation associated with the multi-pass gas tungsten arc welding process was also investigated systematically. The fusion zone microstructures exhibited a transition from columnar to an equiaxed dendritic structure with varying passes. The topologically closed packed (TCP) phases (such as P and μ) were observed in the fusion zone as well as at the weld interface of Hastelloy C-276. Polarization test was performed to evaluate the corrosion resistance and results indicated that the Cr and Mo depleted zones formed around the TCP phases might be responsible for decreased Epit value for fusion zone. The novelty of this work is to explore the possibilities of substitution of an expensive Hastelloy C-276 with a cost-effective Ti-stabilized Type 321 ASS.

Type
Articles
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Jürgen Eckert

References

REFERENCES

Prabaharan, P., Ramkumar, K.D., and Arivazhagan, N.: Characterization of microstructure and mechanical properties of Super Ni 718 alloy and AISI 316L dissimilar weldments. J. Mater. Res. 29, 3011 (2014).CrossRefGoogle Scholar
Manikandan, M., Arivazhagan, N., Rao, M.N., and Reddy, G.M.: Improvement of microstructure and mechanical behaviour of gas tungsten arc weldments of alloy C-276 by current pulsing. Acta Metall. Sin. 28, 208 (2015).CrossRefGoogle Scholar
Sayiram, G. and Arivazhagan, N.: Microstructural characterization of dissimilar welds between Incoloy 800H and 321 austenitic stainless steel. Mater. Charact. 102, 180 (2015).CrossRefGoogle Scholar
Ramkumar, K.D., Sai, R.J., Sridhar, G., Reddy, V.S., Prabaharan, P., Arivazhagan, N., and Sivashanmugham, N.: Influence of filler metals in the control of deleterious phases during the multi-pass welding of Inconel 718 plates. Acta Metall. Sin. 28, 196 (2014).CrossRefGoogle Scholar
Dupont, J.N., Banovic, S.W., and Marder, A.R.: Microstructural evolution and weldability of dissimilar welds between a super austenitic steel and nickel-based alloys. Weld. J. 82, 125s (2003).Google Scholar
Hashim, M., Babu, K.E.S.R., Duraiselvam, M., and Natu, H.: Improvement of wear resistance of hastelloy C-276 through laser surface melting. Mater. Des. 46, 546 (2013).CrossRefGoogle Scholar
Sridhar, R., Devendranath Ramkumar, K., and Arivazhagan, N.: Characterization of microstructure, strength and toughness of dissimilar weldments of Inconel 625 and duplex stainless steel SAF 2205. Acta Metall. Sin. 27, 1018 (2014).CrossRefGoogle Scholar
Hosseini, H.S., Shamanian, M., and Kermanpur, A.: Characterization of microstructure and mechanical properties of Inconel 617/310 stainless steel dissimilar welds. Mater. Charact. 62, 425 (2011).CrossRefGoogle Scholar
Mithilesh, P., Varun, D., Reddy, A., Reddy, P., Ramkumar, K.D., Arivazhagan, N., and Narayanan, S.: Investigation on dissimilar weldments of Inconel 625 and AISI 304. Procedia Eng. 75, 66 (2014).CrossRefGoogle Scholar
Pandit, S., Joshi, V., Agrawal, M., Manikandan, M., Devendranath Ramkumar, K., Arivazhagan, N., and Narayanan, S.: Investigations on mechanical and metallurgical properties of dissimilar continuous GTA welds of Monel 400 and C-276. Proc. of 7th Int. Conference on Materials for Advanced Technologies. Procedia Eng. 75, 61 (2014).CrossRefGoogle Scholar
Tawancy, H.M.: Long-term ageing characteristics of some commercial nickel–chromium–molybdenum alloy. J. Mater. Sci. 16, 2883 (1981).CrossRefGoogle Scholar
Moura, V., Kina, A.Y., Tavares, S.S.M., Lima, L.D., and Mainier, F.B.: Influence of stabilization heat treatments on microstructure, hardness and intergranular corrosion resistance of the AISI 321 stainless steel. J. Mater. Sci. 43, 536 (2008).Google Scholar
Neissi, R., Shamanian, M., and Hajihashemi, M.: The effect of constant and pulsed current gas tungsten arc welding on joint properties of 2205 duplex stainless steel to 316L austenitic stainless steel. J. Mater. Eng. Perform. 25, 2017 (2016).CrossRefGoogle Scholar
“Test method for Vickers hardness of metallic materials”, E92–82, ASTM (2003).Google Scholar
“Test method for tensile testing of metallic materials”, E8M-04, ASTM (2004).Google Scholar
“Standard test method for notched bar impact test of metallic materials”, E23-16B, ASTM (2016).Google Scholar
Standard reference test method for making potentiostatic and potentiodynamic anodic polarization measurements, ASTM-G:5-94, 48 (1995).Google Scholar
Zhang, X.Z., Liu, R., Chen, K.Y., Yao, M.X., and Collier, R.: Electrochemical study of corrosion behavior of wrought stellite alloys in sodium chloride and green death solutions. J. Mater. Eng. Perform. 24, 3579 (2015).CrossRefGoogle Scholar
Baghjari, S.H. and Mousavi, S.A.A.A.: Experimental investigation on dissimilar pulsed Nd:YAG laser welding of AISI 420 stainless steel to kovar alloy. Mater. Des. 57, 128 (2014).CrossRefGoogle Scholar
Kuo, T.Y. and Lee, H.T.: Effects of filler metal composition on joining properties of alloy 690 weldments. Mater. Sci. Eng., A 338, 202 (2012).CrossRefGoogle Scholar
Ramkumar, K.D., Anirudh, S., Singh, S., Goyal, S., Gupta, S.K., George, J.C., and Arivazhagan, N.: Effect of fillers on the microstructure, mechanical properties, and hot corrosion behavior of Nb stabilized austenitic stainless steel welds. J. Mater. Res. 32, 582 (2017).CrossRefGoogle Scholar
Kumar, K.G., Ramkumar, K.D., and Arivazhagan, N.: Characterization of metallurgical and mechanical properties on the multi-pass welding of Inconel 625 and AISI 316L. J. Mech. Sci. Technol. 29, 1039 (2015).CrossRefGoogle Scholar
Ramkumar, K.D., Naren, S.V., Paga, V.R.K., Tiwari, A., and Arivazhagan, N.: Development of pulsed current gas tungsten arc welding technique for dissimilar joints of marine grade alloys. J. Manuf. Process 21, 201 (2016).CrossRefGoogle Scholar
Manikandan, M., Arivazhagan, N., Rao, M.N., and Reddy, G.M.: Microstructure and mechanical properties of alloy C-276 weldments fabricated by continuous and pulse current gas tungsten arc welding techniques. J. Manuf. Process 16, 563 (2014).CrossRefGoogle Scholar
Sakthivel, T., Vasudevan, M., Laha, K., Parameswaran, P., Chandravathi, K.S., Mathew, M.D., and Bhaduri, A.K.: Comparison of creep rupture behaviour of type 316L(N) austenitic stainless steel joints welded by TIG and activated TIG welding processes. Mater. Sci. Eng., A 528, 6971 (2011).CrossRefGoogle Scholar
Vashishtha, H., Taiwade, R.V., Khatirkar, R.K., Ingle, A.V., and Dayal, R.K.: Welding behaviour of low nickel chrome-manganese stainless steel. ISIJ Int. 54, 1361 (2014).CrossRefGoogle Scholar
Sathiya, P., Mishra, M.K., Soundararajan, R., and Shanmugarajan, B.: Optics & laser technology shielding gas effect on weld characteristics in arc-augmented laser welding process of super austenitic stainless steel. Opt. Laser Technol. 45, 46 (2013).CrossRefGoogle Scholar
Anand, K., Tamilmannan, K., and Arivazhagan, B.: Metallurgical characterizations and mechanical properties on friction welding of Incoloy 800H joints. J. Mater. Res. 31, 2173 (2016).CrossRefGoogle Scholar
Pujar, M.G., Dayal, R.K., Malhotra, S.N., and Gill, T.P.S.: Evaluation of microstructure and electrochemical corrosion behavior of austenitic 316 stainless steel weld metals with varying chemical compositions. J. Mater. Eng. Perform. 14, 327 (2005).CrossRefGoogle Scholar
Pulkkinen, H., Apajalahti, H., Papula, S., Talonen, J., and Hanninen, H.: Pitting corrosion resistance of Mn-alloyed austenitic stainless steels. Steel Res. Int. 85, 324 (2014).CrossRefGoogle Scholar
Supplementary material: Image

Sharma supplementary material

Figure S1

Download Sharma supplementary material(Image)
Image 1.3 MB