Hostname: page-component-586b7cd67f-tf8b9 Total loading time: 0 Render date: 2024-11-26T10:12:12.087Z Has data issue: false hasContentIssue false

Investigation of Charpy impact behavior of porous twisted wire material

Published online by Cambridge University Press:  29 May 2017

Zhaoyao Zhou
Affiliation:
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 0086-510045, Guangdong, China
Liuyang Duan*
Affiliation:
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 0086-510045, Guangdong, China
Fei Wu
Affiliation:
School of Materials and Energy, Guangdong University of Technology, Guangzhou 0086-510045, Guangdong, China
*
a) Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

A novel stainless steel porous twisted wire material (PTWM) is made of twisted short wires by compaction followed by vacuum high-temperature solid-phase sintering. The twisted short wires are fabricated by using a self-developed rotary multicutter tool to cut stainless steel wire ropes. The PTWMs with 46–70% porosities have been investigated in terms of porous structures and Charpy impact behavior. The PTWMs with spatial composite intertexture structures exhibit interconnected open-pore microstructures with a variety of shapes and sizes. The pore size distributions became convergent with decreasing porosities. The span of pore distribution of the PTWM with a diameter of 90 μm was half than that of the PTWM with a diameter of 160 μm under 65–66% porosity. The impact toughness of the former is 2.6 times than that of the latter. By increasing the porosity from 46 to 70%, the impact toughness decreases from 17.9 to 9.1 J/cm2. Macroscopically integral failure-morphologies of the PTWMs present mixed ductile–brittle failure mechanisms, but microscopic impact deformation and failure mechanisms mainly show the ductile failure and fracture of pore skeletons. The PTWMs demonstrate complex energy absorption mechanisms.

Type
Articles
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Jürgen Eckert

References

REFERENCES

Lefebvre, L.P., Banhart, J., and Dunand, D.C.: Porous metals and metallic foams: Current status and recent developments. Adv. Eng. Mater. 10(9), 775787 (2008).CrossRefGoogle Scholar
Kang, K.J.: Wire-woven cellular metals: The present and future. Prog. Mater. Sci. 69, 213307 (2015).CrossRefGoogle Scholar
Lee, M.G., Lee, K.W., Hur, H.K., and Kang, K.J.: Mechanical behavior of a wire-woven metal under compression. Compos. Struct. 95, 264277 (2013).Google Scholar
Lee, M.G., Yoon, J.W., Han, S.M., Suh, Y.S., and Kang, K.J.: In-plane compression response of wire-woven metal cored sandwich panels. Mater. Des. 55, 718726 (2014).Google Scholar
Lee, B.K. and Kang, K.J.: A parametric study on compressive characteristics of wire-woven bulk Kagome truss cores. Compos. Struct. 92, 445453 (2010).CrossRefGoogle Scholar
Kang, K.J.: A wire-woven cellular metal of ultrahigh strength. Acta Mater. 57, 18651874 (2009).Google Scholar
Yuan, W., Tang, Y., Yang, X.J., Liu, B., and Wan, Z.P.: Manufacture, characterization and application of porous metal-fiber sintered felt used as mass-transfer-controlling medium for direct methanol fuel cells. Trans. Nonferrous Met. Soc. China 23, 20852093 (2013).CrossRefGoogle Scholar
Zhou, W., Tang, Y., Wan, Z.P., Lu, L.S., Chi, Y., and Pan, M.Q.: Preparation of oriented linear copper fiber sintered felt and its performance. Trans. Nonferrous Met. Soc. China 17, 10281033 (2007).Google Scholar
Zhou, W., Tang, Y., Pan, M.Q., Wei, X.L., and Xiang, J.H.: Experimental investigation on uniaxial tensile properties of high-porosity metal fiber sintered sheet. Mater. Sci. Eng., A 525, 133137 (2009).CrossRefGoogle Scholar
Tan, J.C. and Clyne, T.W.: Ferrous fibre network materials for jet noise reduction in eroengines part II: Thermo-mechanical stability. Adv. Eng. Mater. 10, 201209 (2008).CrossRefGoogle Scholar
Markaki, A.E., Gergely, V., Cockburn, A., and Clyne, T.W.: Production of a highly porous materials by liquid phase sintering of short ferritic stainless steel fibres and a preliminary study of its mechanical behavior. Compos. Sci. Technol. 63, 23452351 (2003).Google Scholar
Liu, P., He, G., and Wu, L.H.: Uniaxial tensile stress–strain behavior of entangled steel wire material. Mater. Sci. Eng., A 509, 6975 (2009).CrossRefGoogle Scholar
Qiao, J.C., Xi, Z.P., Tang, H.P., Wang, J.Y., and Zhu, J.L.: Influence of porosity on quasi-static compressive properties of porous metal media fabricated by stainless steel fibers. Mater. Des. 30, 27372740 (2009).CrossRefGoogle Scholar
Liu, P., He, G., and Wu, L.H.: Fabrication of sintered steel wire mesh and its compressive properties. Mater. Sci. Eng., A 489, 2128 (2008).CrossRefGoogle Scholar
Liu, P., He, G., and Wu, L.H.: Impact behavior of entangled steel wire material. Mater. Charact. 60, 900906 (2009).Google Scholar
Liu, P., Tan, Q.B., Wu, L.H., and He, G.: Compressive and pseudo-elastic hysteresis behavior of entangled titanium wire materials. Mater. Sci. Eng., A 52, 33013309 (2010).CrossRefGoogle Scholar
Tan, Q., Liu, P., Du, C., Wu, L.H., and He, G.: Mechanical behaviors of quasi-ordered entangled aluminum alloy wire material. Mater. Sci. Eng., A 527, 3844 (2009).CrossRefGoogle Scholar
Lee, M.G., Ko, G.D., Song, J.Y., and Kang, K.J.: Compressive characteristics of a wire-woven cellular metal. Mater. Sci. Eng., A 539, 185193 (2012).Google Scholar
Wu, F., Zhou, Z.Y., Duan, L.Y., and Xiao, Z.Y.: Processing, structural characterization and comparative studies on uniaxial tensile properties of a new type of porous twisted wire material. Materials 8(9), 56065620 (2015).Google Scholar
Jean, A. and Gupta, K.: Liquid extrusion techniques for pore structure evaluation of nonwovens. Int. Nonwovens J. 12, 4553 (2003).Google Scholar
Tang, B., Tang, Y., Zhou, R., Lu, L.S., and Qu, X.M.: Low temperature solid-phase sintering of sintered metal fibrous media with high specific surface area. Trans. Nonferrous Met. Soc. China 21, 17551760 (2011).Google Scholar
Tan, Q.B. and He, G.: Stretching behaviors of entangled materials with spiral wire structure. Mater. Des. 46, 6165 (2013).Google Scholar
Zhang, M., Zu, G.Y., Yao, G.C., and Liu, Y.H.: Preparation impact properties and of aluminum foam sandwich panels. Trans. Nonferrous Met. Soc. China 60(3), 1417 (2008).Google Scholar
Zu, G.Y., Liu, J., Li, X.B., and Sun, S.L.: Research on the low-velocity impact performance of aluminum foam sandwich panels. J. Northeast. Univ. 35(11), 15831587 (2014).Google Scholar
Zou, G.P., Chang, Z.L., Ming, R.H., Xia, P.X., and Wang, Q.: Study on impact performances of sandwich panel with foam aluminum. Acta Armamentarii S2, 276279 (2009).Google Scholar
Zhou, D. and Stronge, W.J.: Mechanical properties of fibrous core sandwich panels. Int. J. Mech. Sci. 47(4–5), 775798 (2005).Google Scholar
Clyne, T.W., Markaki, A.E., and Tan, J.C.: Mechanical and magnetic properties of metal fibre networks with and without a polymeric matrix. Compos. Sci. Technol. 65(15–16), 24922499 (2005).CrossRefGoogle Scholar
Kiser, M., He, M.Y., and Zok, F.W.: The mechanical response of ceramic microballoon reinforced aluminum matrix composites under compressive loading. Acta Mater. 47(9), 26852694 (1999).Google Scholar
Supplementary material: Image

Zhou supplementary material

Zhou supplementary material 1

Download Zhou supplementary material(Image)
Image 1.4 MB