Hostname: page-component-78c5997874-j824f Total loading time: 0 Render date: 2024-11-19T09:29:00.675Z Has data issue: false hasContentIssue false

Fracture toughness estimation of ductile materials using a modified energy method of the small punch test

Published online by Cambridge University Press:  27 August 2014

Sisheng Yang
Affiliation:
Jiangsu Key Laboratory of Process Enhancement and New Energy Equipment Technology, School of Mechanical and Power Engineering, Nanjing Tech University, Nanjing 211816, China
Zheng Yang
Affiliation:
Jiangsu Key Laboratory of Process Enhancement and New Energy Equipment Technology, School of Mechanical and Power Engineering, Nanjing Tech University, Nanjing 211816, China
Xiang Ling*
Affiliation:
Jiangsu Key Laboratory of Process Enhancement and New Energy Equipment Technology, School of Mechanical and Power Engineering, Nanjing Tech University, Nanjing 211816, China
*
a)Address all correspondence to this author. e-mail: [email protected]
Get access

Abstract

The fracture property estimation of ductile materials with small volumes at room temperature was performed experimentally and analytically in this study. A modified energy method of the small punch test (SPT) was applied to estimate fracture toughness based on the membrane stretch analysis. The effective strain was assumed to be the average value of center strain and contact boundary strain. To overcome the problem involved in strain calculation by microscopic observation, one relatively simple correlation which related effective fracture strain to displacement was proposed. The results obtained by the modified energy model and conventional experiment were in good agreement. Furthermore, a three-dimensional finite element model was established successfully. The influence of ball diameter and center hole diameter in the lower die on the SPT was analyzed by detailed discussion. Finally, the applicability and accuracy of the modified energy model based on the SPT were proved. An economic, effective energy method can be obtained from the present study to assess the properties of in-service components and micrometer scale materials.

Type
Articles
Copyright
Copyright © Materials Research Society 2014 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Field, J.S. and Swain, M.V.: Determining the mechanical properties of small volumes of material from submicrometer spherical indentations. J. Mater. Res. 10, 101 (1995).CrossRefGoogle Scholar
Lu, J.Z., Luo, K.Y., Zhang, Y.K., Sun, G.F., Gu, Y.Y., Zhou, J.Z., Ren, X.D., Zhang, X.C., Zhang, L.F., Chen, K.M., Cui, C.Y., Jiang, Y.F., Feng, A.X., and Zhang, L.: Grain refinement mechanism of multiple laser shock processing impacts on ANSI 304 stainless steel. Acta Mater. 58, 5354 (2010).Google Scholar
Lan, H.Z. and Venkatesh, T.A.: On the sensitivity characteristics in the determination of the elastic and plastic properties of materials through multiple indentation. J. Mater. Res. 22, 1043 (2007).Google Scholar
Qu, J., Dabboussi, W., Hassani, F., Nemes, J., and Yue, S.: Effect of microstructure on static and dynamic mechanical property of a dual phase steel studied by shear punch testing. ISIJ Int. 45, 1741 (2005).Google Scholar
Xia, Y., Bigerelle, M., Marteau, J., Mazeran, P.E., Bouvier, S., and Iost, A.: Effect of surface roughness in the determination of the mechanical properties of material using nanoindentation test. J. Mater. Res. 36, 134 (2014).Google Scholar
Oliver, W.C. and Pharr, G.M.: An improved technique for determining hardness and elastic modulus using load and displacement sensing indentation experiments. J. Mater. Res. 7, 1564 (1992).Google Scholar
Giddings, V.L., Kurtz, S.M., Jewett, C.W., Foulds, J.R., and Edidin, A.A.: A small punch test technique for characterizing the elastic modulus and fracture behavior of PMMA bone cement used in total joint replacement. Biomaterials 22, 1875 (2001).Google Scholar
Fleury, E. and Ha, J.S.: Small punch tests to estimate the mechanical properties of steels for steam power plant: I. Mechanical strength. Int. J. Pressure Vessels Piping 75, 699 (1998).Google Scholar
Ma, Y.W. and Yoon, K.B.: Assessment of tensile strength using small punch test for transversely isotropic aluminum 2024 alloy produced by equal channel angular pressing. Mater. Sci. Eng., A 527, 3630 (2010).Google Scholar
Kameda, J. and Mao, X.: Small-punch and TEM-disc testing techniques and their application to characterization of radiation damage. J. Mater. Sci. 27, 983 (1992).Google Scholar
Yang, Z. and Wang, Z.W.: Relationship between strain and central deflection in small punch creep specimens. Int. J. Pressure Vessels Piping 80, 397 (2003).Google Scholar
Mao, X. and Kameda, J.: Small-punch technique for measurement of material degradation of irradiated ferritic alloys. J. Mater. Sci. 26, 2436 (1991).Google Scholar
Liu, Y.G., Zhou, J.Q., Shen, T.D., and Huid, D.: Effects of ultrafine nanograins on the fracture toughness of nanocrystalline materials. J. Mater. Res. 26, 1734 (2011).Google Scholar
Wu, Y.B., Zhou, J.Q., Liu, H.X., Pang, X.M., Zhang, S., Wang, Y., Wang, L., and Dong, S.H.: The effects of intergranular sliding on the fracture toughness of nanocrystalline materials with finest grains. J. Mater. Res. 29, 1086 (2014).Google Scholar
Luo, K.Y., Lu, J.Z., Zhang, Y.K., Zhou, J.Z., Zhang, L.F., Dai, F.Z., Zhang, L., Zhong, J.W., and Cui, C.Y.: Effects of laser shock processing on mechanical properties and micro-structure of ANSI 304 austenitic stainless steel. Mater. Sci. Eng., A 528, 4783 (2011).Google Scholar
Bulloch, J.H.: A study concerning material fracture toughness and some small punch test data for low alloy steels. Eng. Failure Anal. 11, 635 (2004).Google Scholar
Guan, K.S., Hua, L., Wang, Q.Q., Zou, X.H., and Song, M.: Assessment of toughness in long term service CrMo low alloy steel by fracture toughness and small punch test. Nucl. Eng. Des. 241, 1407 (2011).CrossRefGoogle Scholar
Cao, Y.P., Qian, X.Q., Lu, J., and Yao, Z.H.: An energy-based method to extract plastic properties of metal materials from conical indentation tests. J. Mater. Res. 20, 1194 (2005).Google Scholar
Isselin, J. and Shoji, T.: Yield strength evaluation by small-punch test. J. Test. Eval. 37, 531 (2009).Google Scholar
Ha, J.S. and Fleury, E.: Small punch tests to estimate the mechanical properties of steels for steam power plant: II. Fracture toughness. Int. J. Pressure Vessels Piping 75, 707 (1998).Google Scholar
Wang, Z.X., Shi, H.J., Lu, J., Shi, P., and Ma, X.F.: Small punch testing for assessing the fracture properties of the reactor vessel steel with different thicknesses. Nucl. Eng. Des. 238, 3186 (2008).Google Scholar
Yang, S.S., Zhou, J.X., Ling, X., and Yang, Z.: Effect of geometric factors and processing parameters on plastic damage of SUS304 stainless steel by small punch test. Mater. Des. 41, 447 (2012).Google Scholar
Gurson, A.L.: Continuum theory of ductile rupture by void nucleation and growth: Part I – Yield criteria and flow rules for porous ductile media. J. Eng. Mater. Technol. 99, 2 (1977).CrossRefGoogle Scholar
Tvergaard, V. and Needleman, A.: Analysis of the cup-cone fracture in a round tensile bar. Acta Metall. 32, 157 (1984).CrossRefGoogle Scholar
Guan, K-S., Xu, T., Zhang, X.C., and Wang, Z-W.: Effect of microdefects on load-deflection of small punch test by experimental investigation and finite element analysis. Int. J. Pressure Vessels Piping 110, 14 (2013).Google Scholar
Chakrabarty, J.: A theory of stretch forming over hemispherical punch heads. Int. J. Mech. Sci. 12, 315 (1970).Google Scholar
Zhang, L., Elwazri, A.M., Zimmerly, T., and Brochu, M.: Shear punch testing and fracture toughness of bulk nanostructured silver. Mater. Des. 30, 1445 (2009).CrossRefGoogle Scholar
CEN Workshop Agreement, CWA 15627:2006 E, small punch test method for metallic materials, CEN, Brussels, 2006.Google Scholar
Turba, K., Gülcimen, B., Li, Y.Z., Blagoeva, D., Hähner, P., and Hurst, R.C.: Introduction of a new notched specimen geometry to determine fracture properties by small punch testing. Eng. Fract. Mech. 78, 2826 (2011).Google Scholar
Ju, J., Jang, J., and Kwon, D.: Evaluation of fracture toughness by small-punch testing techniques using sharp notched specimens. Int. J. Pressure Vessels Piping 80, 221 (2003).Google Scholar
Xu, Y.F. and Guan, K.S.: Evaluation of fracture toughness by notched small punch tests with Weibull stress method. Mater. Des. 51, 605 (2013).Google Scholar
Zhou, Z.X., Zheng, Y.Y., Ling, X., Hu, R.M., and Zhou, J.Q.: A study on influence factors of small punch creep test by experimental investigation and finite element analysis. Mater. Sci. Eng., A. 527, 2784 (2010).CrossRefGoogle Scholar