Hostname: page-component-cd9895bd7-mkpzs Total loading time: 0 Render date: 2024-12-28T23:00:30.361Z Has data issue: false hasContentIssue false

A mathematical model for fluid flow in a weld pool at high currents

Published online by Cambridge University Press:  19 April 2006

D. R. Atthey
Affiliation:
Central Electricity Generating Board, Marchwood Engineering Laboratories, Southampton SO4 4ZB, England

Abstract

In order to determine the heat transfer inside a TIG (tungsten/inert gas) weld pool, it is necessary to have a good understanding of the flow patterns of the liquid metal. The principal force driving the fluid motion is the electromagnetic j × B force due to the current from the welding arc and its self-magnetic field. In this paper we consider the flow of a viscous incompressible conducting fluid in a hemispherical container due to various distributions of the electric current. The problem is posed as a time-dependent problem and is solved numerically using the Du Fort–Frankel leap-frog method. Results are presented for currents of 100 A flowing through the weld pool. This is a typical current for TIG welding, and corresponds to a Reynolds number in the range 200 < Re < 600. Previous solutions of the problem were restricted to low Reynolds numbers, i.e. low currents.

Type
Research Article
Copyright
© 1980 Cambridge University Press

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Abramowitz, M. & Stegun, I. A. 1964 Handbook of Mathematical Functions. Washington: National Bureau of Standards.
Andrews, J. G. & Craine, R. E. 1978 J. Fluid Mech. 84, 281.
Kublanov, V. & Erokhin, A. 1974 Int. Inst. Weld Doc. no. 212–318–74.
Landau, L. D. & Lifshitz, E. M. 1959 Fluid Mechanics. Pergamon.
Longworth, D. 1975 In Moving Boundary Problems in Heat Flow and Diffusion (ed. J. R. Ockendon & W. R. Hodgkins). Clarendon.
Moore, D. R., Peckover, R. S. & Weiss, N. O. 1973 Comp. Phys. Comm. 6, 198
Orzag, S. A. & Israeli, M. 1974 Ann. Rev. Fluid Mech. 6, 281.
Quigley, M. B. C. 1977 Weld & Metal Fab. 45, 619.
Roache, P. J. 1972 Computational Fluid Dynamics. Albuquerque: Hermosa.
Rosenthal, D. 1941 Weld J. Res. Suppl. 20, S220.
Shercliff, J. A. 1970 J. Fluid Mech. 40, 241.
Sozou, C. 1971 J. Fluid Mech. 46, 25.
Sozou, C. & Pickering, W. M. 1976 J. Fluid Mech. 73, 641.
Sozou, C. & Pickering, W. M. 1978 Proc. Roy. Soc. A 362, 509.
Weir, A. D. 1976 J. Fluid Mech. 75, 49.
Woods, R. A. & Milner, D. R. 1971 Weld J. Res. Suppl. 50, S163.