Hostname: page-component-586b7cd67f-2plfb Total loading time: 0 Render date: 2024-11-26T21:18:18.191Z Has data issue: false hasContentIssue false

Alkali activation of natural clay using a Ca(OH)2/Na2CO3 alkaline mixture

Published online by Cambridge University Press:  27 February 2018

F. Shaqour
Affiliation:
Department of Applied Geology and Environment, The University of Jordan, Amman 11942, Jordan
M. Ismeik
Affiliation:
Department of Civil Engineering, The University of Jordan, Amman 11942, Jordan Department of Civil Engineering, Australian College of Kuwait, Safat 13015, Kuwait
M. Esaifan*
Affiliation:
Department of Chemistry, The University of Jordan, Amman 11942, Jordan
*

Abstract

An experimental investigation was conducted on the alkali activation of a kaolinitic clay using an alkaline mixture composed of hydrated lime (Ca(OH)2) and sodium carbonate (Na2CO3) solution. The Ca(OH)2/Na2CO3 alkaline mixture was developed to overcome the high cost and chemical aggression associated with classical alkaline solutions. The mineralogical composition and microstructure of the alkaline mixture and alkali-activation products were studied using X-ray diffraction, attenuated total reflectance-Fourier transform infrared spectroscopy, thermogravimetric analysis and energy-dispersive X-ray-scanning electron microscopy techniques. Pirssonite (Na2Ca(CO3)2·2H2O), calcite (CaCO3), and sodium hydroxide (NaOH) formed as a result of mixing of Ca(OH)2 with Na2CO3. The alkali activation of natural clay with the Ca(OH)2/Na2CO3 alkaline mixture produced a binding agent identified as hydroxysodalite phase (Na8Al6Si6O24(OH)2·4H2O) when pure kaolinite was used, and cancrinite carbonate (Na6Ca1.5[Al6Si6O24](CO3)1.5·1.8H2O) when kaolinitic clay with high a calcite content was used. The mechanical strength of the binder developed was evaluated on cylindrical specimens containing granite waste as a filler material under dry and soaked conditions. The classical NaOH activator was used for comparison. For specimens produced using a Ca(OH)2/Na2CO3 mixture as the alkaline activator, the recorded strength valuewas 21 MPa which was 35% less than that achieved by the classical NaOH solution. Durability tests on samples soaked in water for 24 h showed a reduction in strength from 34 to 22 MPa for specimens prepared with NaOH solution, and from 21 to 11 MPa for the specimens prepared with a Ca(OH)2/Na2CO3 alkaline mixture.

Type
Research Article
Copyright
Copyright © The Mineralogical Society of Great Britain and Ireland 2017

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

ASTM C150/C150M-17 (2017) Standard Specification for Portland Cement. ASTM International, West Conshohocken, Pennsylvania, USA. doi:1 0.1520/C0150_C0150M-17.Google Scholar
ASTM D4318-10 (2017) Standard Test Methods for Liquid Limit, Plastic Limit, and Plasticity Index of Soils. ASTM International, West Conshohocken, Pennsylvania, USA. doi:10.1520/D4318-17.Google Scholar
Belviso, C., Giannossa, L.C., Huertas, F.J., Lettino, A., Mangone, A. & Fiore, S. (2015) Synthesis of zeolites at low temperatures in fly ash-kaolinite mixtures. Microporous andMesoporous Materials, 212, 35–47.Google Scholar
Billingham, J., Breen, C. & Yarwood, J. (1996) In situ determination of Brønsted/Lewis acidity on cation-exchanged clay mineral surfaces by ATR-IR. Clay Minerals, 31, 513522.CrossRefGoogle Scholar
Boettcher, M.E. & Gehlken, P.L. (1996) Dehydration of natural gaylussite (Na2Ca(CO3)2-5H2O) and pirssonite (Na2Ca(CO3)2-2H2O as illustrated by FTIR spectroscopy. Neues Jahrbuch für Mineralogie Monatshefte, 73-91.Google Scholar
Burciaga-Díaz, O. & Escalante-Garcia II. (2013) Structure, mechanisms of reaction, and strength of an alkali-activated blast-furnace slag. Journal of the American Ceramic Society, 96, 3939–3948.Google Scholar
Carvalho, J., Carvalho, P., Pinto, T.A. & Labrincha, A.J. (2008) Activation of mixture of natural clay and glass cullet rejects. Clay Minerals, 43, 657667.CrossRefGoogle Scholar
Davidovits, J. (1991) Geopolymers-inorganic polymeric new materials. Journal of Thermal Analysis Calorimetry, 37, 16331656.Google Scholar
Esaifan, M., Rahier, H., Barhoum, A., Khoury, H., Hourani, M. & Wastiels, J. (2015) Development of inorganic polymer by alkali-activation of untreated kaolinitic clay: Reaction stoichiometry, strength and dimensional stability. Construction and Building Materials, 91, 251–259.Google Scholar
Esaifan, M., Khoury, H., Aldabsheh, I., Rahier, H., Hourani, M. & Wastiels, J. (2016) Hydrated lime/potassium carbonates as alkaline activating mixture to produce kaolinitic clay based inorganic polymer. Applied Clay Science, 126, 278286.Google Scholar
Esaifan, M., Hourani, M., Khoury, H., Rahier, H. & Wastiels, J. (2017) Synthesis of hydroxysodalite zeolite by alkali-activation of basalt powder rich in calc-plagio-clase. Advanced Powder Technology, 28, 473-180.Google Scholar
Gavryushkin, P.N., Thomas, V.G., Bolotina, N.B., Bakakin YY, Golovin, A.V., Seryotkin, Y.V. & Litasov, K.D. (2016) Hydrothermal synthesis and structure solution of Na2Ca (CO3)2: “synthetic ana-logue” of mineral nyerereite. Crystal Growth & Design, 16, 18931902.Google Scholar
Gogo, J. (1990) Geological and Geotechnical Evaluation of Latosols from Ghana, and their Improvement for Construction. Doctoral Thesis, Vrije Universiteit Brussel.Google Scholar
Hackbarth, K., Gesing, T.M., Fechtelkord, M., Stief, F. & Buhl, J.C. (1999) Synthesis and crystal structure of carbonate cancrinite Na8[AlSiO4]6CO3(H2O)3 4, grown under low-temperature hydrothermal conditions. Microporous and Mesoporous Materials, 30, 347–358.Google Scholar
Hassan, I., Antao, S.M. & Parise, J.B. (2006) Cancrinite: crystal structure, phase transitions, and dehydration behavior with temperature. American Mineralogist, 91, 11171124.Google Scholar
Khoury, H. & El-Sakka W (1986) Mineralogical and industrial characterization of the BatnEl-Ghoul clay deposits, southern Jordan. Applied Clay Science, 1, 321351.Google Scholar
Knowlton, G.D., White, T.R. & McKague, H.L. (1981) Thermal study of types of water associated with clinoptilolite. Clays and Clay Minerals, 29, 403411.Google Scholar
Maia, B.A., Neves, F.R., Angélica, S.R. & Pöllmann, H. (2015) Synthesis of sodalite from Brazilian kaolin wastes. Clay Minerals, 50, 663–675.Google Scholar
Menezes, R.A., Paz, S.P.A., Angélica RS., Neves, R.F., Neumann, R., Faulstich, F.R.L. & Pergher, S.B.C. (2017) Synthesis of ultramarine pigments from Na-A zeolite derived from kaolin waste from the Amazon. Clay Minerals, 52, 8396.Google Scholar
Novembre, D., Di Sabatino, B., Gimeno, D. & Pace, C. (2011) Synthesis and characterization of Na-X, Na-A and Na-P zeolites and hydroxysodalite from metakao-linite. Clay Minerals, 46, 339354.CrossRefGoogle Scholar
Osornio-Rubio, N.R., Torres-Ochoa, J.A., Palma-Tirado, M.L., Iménez-Islas, H.J., Rosas-Cedillo, R., Fierro-Gonzalez, J.C. & Martínez-González, G.M. (2016) Study of the dehydroxylation of kaolinite and alunite from a Mexican clay with DRIFTS-MS. Clay Minerals, 51, 5568. doi:10.1180/claymin.2016.051.1.05.Google Scholar
Pacheco-Torgal, F., Castro-Gomes, J. & Jalali, S. (2008) Alkali-activated binders: A review: Part 1. Historical background, terminology, reaction mechanisms and hydration products. Construction and Building Materials, 22, 13051314.Google Scholar
Pacheco-Torgal, F., Labrincha, J., Palomo, A., Leonelli, C. & Chindaprasirt, P. (2014) Handbook of Alkali-Activated Cements, Mortars and Concretes. WoodHead Publishing, Cambridge, UK, pp. 56-58.Google Scholar
Provis, J.L. & Bernal SA. (2014) Geopolymers andrelated alkali-activated materials. Annual Review of Materials Research, 44, 299327.Google Scholar
Shatskiy, A., Gavryushkin, P.N., Litasov, K.D., Koroleva, O.N., Kupriyanov, I.N., Borzdov, Y.M. & Ohtani, E. (2015) Na-Ca carbonates synthesized under upper-mantle conditions: Raman spectroscopic and X-ray diffraction studies. European Journal of Mineralogy, 27, 175184.Google Scholar
Smith, J.W., Johnson, D.R. & Robb, W.A. (1971) Thermal synthesis of sodium calcium carbonate — A potential thermal analysis standard. Thermochimica Acta, 2, 305312.Google Scholar
Steudel, A., Mehl, D. & Emmerich, K. (2013) Simultaneous thermal analysis of different bentonite-sodium carbonate systems: an attempt to distinguish alkali-activated bentonites from raw materials. Clay Minerals, 48, 117128.Google Scholar
Van Deventer, J.S.J., Provis, J.L. & Duxson, P. (2012) Technical and commercial progress in the adoption of geopolymer cement. Minerals Engineering, 29, 89104.Google Scholar
Vučelic, Y, Vučelic, D., Karaulic, D. & Susic, M. (1973) Thermal quality analysis of water on sythetic zeolite type A. Thermochimica Acta, 7, 77–85.Google Scholar
Zhang, Y.J., Zhao, Y.L., Li, H.H. & Xu, D.L. (2008) Structure characterization of hydration products gen-erated by alkaline activation of granulated blast furnace slag. Journal of Materials Science, 43, 71417147.Google Scholar