Hostname: page-component-cd9895bd7-jkksz Total loading time: 0 Render date: 2024-12-22T10:42:41.998Z Has data issue: false hasContentIssue false

On- and off-design performance of a model rotating turbine with non-axisymmetric endwall contouring and a comparison to cascade data

Part of: ISABE 2017

Published online by Cambridge University Press:  21 March 2018

G. Snedden*
Affiliation:
CSIR DPSS, Pretoria, South Africa
D. Dunn
Affiliation:
CSIR DPSS, Pretoria, South Africa
G. Ingram
Affiliation:
Department of Engineering, Durham University, Durham, UK

Abstract

Non-axisymmetric endwalls in turbine stages have shown to be a robust method to improve the performance of turbines in both power generation and aero-derivative applications. Non-axisymmetric endwalls target the control of secondary flows and are designed using detailed computational fluid dynamics coupled with a variety of optimisation algorithms and utilising a number of objective functions according to the engine company or researcher's preference. These numerical predictions are often backed up by detailed measurements in linear and annular cascades and later proven in full-scale engine tests. Relatively little literature is available describing their performance in rotating test rigs or at conditions other than design, apart from that of the authors. This study comprehensively revisits the low-speed, model turbines used in the earlier study, replacing all of the 5-hole probe data with more accurate results and additional hot-film measurements. These results together with computational fluid dynamics solutions are used to show the success of the method across a large incidence range and to compare to earlier cascade results for a similar endwall and blade profile to establish the usefulness of cascade testing in this application. In addition, a comparison to two other off-design studies is made. Results indicate that the endwalls successfully improve the rotor total isentropic efficiency at all test conditions and that the improvement increases with increased turning in the blade row, from 0.5% to 1.8% across the incidence range. The results also compare well to the estimation of isentropic efficiency improvement that can be drawn from the cascade testing which stands at 1.55%.

Type
Research Article
Copyright
Copyright © Royal Aeronautical Society 2018 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

A version of this paper was presented at the ISABE 2017 Conference, 3-8 September 2017, Manchester, UK

References

REFERENCES

1.ACARE. Flightpath 2050: Europe's Vision for Aviation, 2011.Google Scholar
2.Cumpsty, N.A. Preparing for the future: Reducing gas turbine environmental impact, ASME Turbo Expo 2009, Power for Land, Sea and Air, GT2009-60367, 8-12 June 2009, Orlando, Florida, US.Google Scholar
3.Brennan, G., Harvey, N., Rose, M.G., Fomison, N. and Taylor, M.D. Improving the efficiency of the Trent 500 HP turbine using non-axisymmetric end walls: Part 1 turbine design, ASME Turbo Expo 2001-GT-0444, 2001, New Orleans, Louisiana, USA.CrossRefGoogle Scholar
4.Rose, M.G., Harvey, N.W, Seaman, P., Newman, D.A. and McManus, D. Improving the efficiency of the Trent 500 HP turbine using non-axisymmetric end walls. Part II: Experimental validation, ASME Turbo Expo 2001, ASME 2001-GT-0505, 2001, New Orleans, Louisiana, USA.CrossRefGoogle Scholar
5.Harvey, N., Brennan, G., Newman, D.A. and Rose, M.G. Improving turbine efficiency using non-axisymmetric endwalls: Validation in the multi-row environment and with low aspect ratio blading, ASME Turbo Expo 2002, GT-2002-30337, 2002, Amsterdam, The Netherlands.CrossRefGoogle Scholar
6.Gonzalez, P. and Lantero, M. Low pressure turbine design for Rolls-Royce TRENT 900 turbofan, ASME Turbo Expo, GT2006-90997, 2006, Barcelona, Spain.CrossRefGoogle Scholar
7.Denton, J.D. Loss mechanisms in turbomachines, Transactions of the ASME J Turbomachinery, 1993, 115, pp 621650.CrossRefGoogle Scholar
8.Langston, L.S. Secondary flows in axial turbines – a review, heat transfer in gas turbine systems, Annals of the New York Academy of Sciences, 2001, 934, pp 1126.CrossRefGoogle Scholar
9.Sieverding, C.H. Recent progress in the understanding of the basic aspects of secondary flows in turbine blade passages, Transactions of ASME, J Engineering for Gas Turbines and Power, 1985, 107, pp 248252.CrossRefGoogle Scholar
10.Wang, H.P., Olson, S.J., Goldstein, R.J. and Eckert, E.R.G. Flow visualization in a linear turbine cascade of high performance turbine blades, Transactions of the ASME J Turbomachinery, 1997, 119, pp 18.CrossRefGoogle Scholar
11.Mahallati, A., McAuliffe, B.R., Sjolander, S.A. and Praisner, T.J. Aerodynamics of a low-pressure turbine airfoil at low Reynolds numbers. Part 1: Steady flow measurements, ASME Turbo Expo, GT2007-27347, 2007, Montreal, Canada.CrossRefGoogle Scholar
12.Zoric, T., Popovic, I., Sjolander, S.A., Praisner, T. and Grover, E. Comparative investigation of three highly loaded LP turbine airfoils: Part I – Measured profile and secondary losses at design incidence, ASME Turbo Expo, GT2007-27537, 2007, Montreal, Canada.CrossRefGoogle Scholar
13.Zoric, T., Popovic, I., Sjolander, S.A., Praisner, T. and Grover, E. Comparative investigation of three highly loaded LP turbine airfoils: Part II – measured profile and secondary losses at off-design incidence, ASME Turbo Expo, GT2007-27538, 2007, Montreal, Canada.CrossRefGoogle Scholar
14.Praisner, T.J., Allen-Bradley, E., Grover, E A., Knezevici, D.C. and Sjolander, S.A. Application of non-axisymmetric endwall contouring to conventional and high-lift turbine airfoils, ASME Turbo Expo, GT2007-27579, 2007, Montreal, Canada.CrossRefGoogle Scholar
15.Knezevici, D.C., Sjolander, S.A., Praisner, T.J., Allen-Bradley, E. and Grover, E. A. Measurements of secondary losses in a turbine cascade with the implementation of non-axisymmetric endwall contouring, ASME Turbo Expo, GT2008-51311, 2008, Berlin, Germany.CrossRefGoogle Scholar
16.Knezevici, D.C., Sjolander, S.A., Praisner, T.J., Allen-Bradley, E. and Grover, E.A. Measurements of secondary losses in a high-lift front-loaded turbine cascade with the implementation of non-axisymmetric endwall contouring, ASME Turbo Expo, GT2009-59677, 2009, Orlando, Florida, USA.CrossRefGoogle Scholar
17.Reising, S. and Schiffer, H.-P. Non-axisymmetric end wall profiling in transonic compressors. Part I: Improving the static pressure recovery at off-design conditions by sequential hub and shroud end wall profiling, ASME Turbo Expo, GT2009-59133, 2009, Orlando, Florida, USA.CrossRefGoogle Scholar
18.Schobeiri, M.T. Lu, K. and Rezasoltani, M. Effect of non-axisymmetric contouring on performance and film cooling of a rotating turbine endwall subjected to the secondary air purge: A combined numerical and experimental study, Proceedings of the Institution of Mech. Engineers, Part A: J Power and Energy, December 2015, 229, pp 813831.Google Scholar
19.Lynch, S.P. and Thole, K.A. Heat transfer and film cooling on a contoured blade endwall with platform gap leakage, ASME Turbo Expo, GT2015-43301, 2015, Montreal, Canada.CrossRefGoogle Scholar
20.Tang, H., Liu, S., Luo, H. and Hou, W. Unsteady effects of profiled endwalls on a 1.5 stage axial turbine, ASME Turbo Expo, GT2015-43871, 2015, Montreal, Canada.CrossRefGoogle Scholar
21.Snedden, G., Roos, T., Dunn, D. and Gregory-Smith, D. Characterisation of a refurbished 1½ stage turbine test rig for flowfield mapping behind blading with non-axisymmetric contoured endwalls, ISABE 2007-1363, Beijing, China, 2007.Google Scholar
22.Ingram, G. Endwall Profiling for the Reduction of Secondary Flow in Turbines, PhD Thesis, Durham University, UK, 2003.Google Scholar
23.Snedden, G. The Application of Non-Axisymmetric Endwall Contouring in a 1½ Stage, Rotating Turbine, PhD Thesis, Durham University. Downloadable at http://etheses.dur.ac.uk/3343/, 2011.Google Scholar
24.Dunn, D. The Effect of Endwall Contouring on the Unsteady Flow through a Turbine Rotor, PhD thesis. University of Stellenbosch, 2014. Available at: http://hdl.handle.net/10019.1/95940.Google Scholar
25.Ingram, G. and Gregory-Smith, D. An automated instrumentation system for flow and loss measurements in a cascade, Flow Measurement and Instrumentation, 2005, 17, (1), pp 2328.CrossRefGoogle Scholar
26.Snedden, G., Dunn, D., Ingram, G. and Gregory-Smith, D. The application of non-axisymmetric endwall contouring in a single stage, rotating turbine, ASME Turbo Expo, GT2009-59169, 2009, Orlando, Florida, USA.CrossRefGoogle Scholar
27.Snedden, G., Dunn, D., Ingram, G. and Gregory-Smith, D. Performance of a generic non-axisymmetric end wall in a single stage, rotating turbine at on and off-design conditions, ASME Turbo Expo, 2010: Power for Land, Sea and Air. 14-18 June 2010, Glasgow.Google Scholar
28.Wild, P. and Hockman, Y. Stochastic modelling for dummies, Actuarial Society of South Africa Convention, 2007.Google Scholar
29.Hartland, J., Gregory-Smith, D., Harvey, N. and Rose, M.G. Non-axisymmetric turbine end wall design: Part II. Experimental validation, Transactions of the ASME J Turbomachinery, 2000, 122, pp 286293.CrossRefGoogle Scholar
30.Numeca International, User Manual FINE/Turbo v8 (including Euranus) Documentation v8a, v8a ed, 2005.Google Scholar
31.Germain, T., Nagel, M., Raab, I., Schuepbach, P., Abhari, R.S. and Rose, M. Improving efficiency of a high work turbine using non-axisymmetric endwalls. Part I: Endwall design and performance, ASME GT2008-50469, 2008, Berlin, Germany.CrossRefGoogle Scholar
32.Schuepbach, P., Abhari, R.S., Rose, M., Germain, T., Raab, I. and Gier, J. Improving efficiency of a high work turbine using non-axisymmetric endwalls. Part II: Time resolved flow physics, ASME GT2008-504670, 2008, Berlin, Germany.CrossRefGoogle Scholar
33.Abu-Ghannam, B. and Shaw, R. Natural transition of boundary layer - the effect of turbulence, pressure gradient and flow history. J Mech Engineering Science, 1980, 22, (5), pp 213228.CrossRefGoogle Scholar
34.Dunn, D., Snedden, G.C. and Von Backström, T.W. Turbulence model comparisons for a low pressure 1.5 stage test turbine, ISABE 2009-1258, 2009, Montreal, Canada.Google Scholar
35.Harvey, N., Rose, M.G., Shahpar, S., Taylor, M.D., Hartland, J. and Gregory-Smith, D. Non-axisymmetric turbine end wall design: Part I: Three dimensional design system, Transactions of the ASME J Turbomachinery, 2000, 122, pp 278285.CrossRefGoogle Scholar
36.Saravanamuttoo, H.I.H., Rogers, C.F.C. and Cohen, H. Gas Turbine Theory, 5th ed, 2001, Prentice Hall.Google Scholar
37.Richards, P.H. and Johnson, C.G. Development of secondary flows in the stator of a model turbine, Experiments in Fluids, 1998, 6, pp 210.CrossRefGoogle Scholar