The world is currently undergoing a technological transformation with numerous innovative concepts emerging. This shift is driven by remarkable advancements in artificial intelligence and the urgent need for decarbonisation. With this comes a growing demand for skilled engineers who can actively contribute at any stage within the life cycle of a product. This can be the generation of new concepts at low Technology Readiness Levels or contributing actively to their development and operational safety. This paper explores the integration of a 1-day practical activity to reinforce theoretical concepts learned within a classroom-based environment. Small groups of students were given the opportunity of engaging with a small helicopter engine (Rolls-Royce Gnome engine) through the disassembly and reassembly of the exhaust and power turbine section while following the manufacturer’s manual and ensuring industrial norms for safe practice. This hands-on activity included an introduction to tooling, a Gnome familiarisation activity, and an introduction to inspection techniques. Based on the feedback recorded, the students experienced a notable improvement in their basic understanding by effectively reinforcing knowledge acquired within the classroom through active engagement with an actual gas turbine engine.

The flow in gas turbines exhibits a highly unsteady, complex and nonuniform manner, which presents two main challenges. Firstly, it introduces instrumentation errors, contributing to uncertainties when calculating one-dimensional performance metrics during rig or engine tests using fixed-location rakes. Secondly, it raises mechanical concerns, including high-cycle fatigue due to blade row interactions in turbomachines and thermal fatigue caused by hot-streaks at the combustor exit. Experimental characterisation of the flow nonuniformity in gas turbines is highly challenging due to the confined space and harsh environment for instrumentation. This paper presents recent efforts to address this issue by resolving the nonuniform flow in gas turbines using spatially under-sampled measurements. The proposed approach utilises discrete probe data and leverages a ‘Fourier-based approximation’ method developed by the author. The technique has undergone preliminary experimental validation involving reconstruction of the total pressure distribution in a multi-stage axial compressor and the total temperature field at the exit of the combustor and high-pressure turbine. Results show that, in the multi-stage axial compressor environment, reconstruction of inter-stage total pressure is achieved using a reduced dataset covering less than 20% of the annulus with reasonably good accuracy. The reconstructed total pressure yields almost identical mean total pressure values at all spanwise locations, with a maximum deviation of less than 0.02%. Additionally, reconstruction of the total temperature distribution at an engine-representative full annulus combustor is achieved using measurements at ten carefully selected circumferential locations. Results show that the reconstructed temperature field successfully captures the primary features associated with combustor exit temperature flow. The reconstructed temperature field yields excellent agreement in the magnitude of radial temperature distribution factor (RTDF) and overall temperature distribution factor (OTDF) predictions to the experiment, with a deviation of less than 0.5% for RTDF and less than 2.5% for OTDF. Lastly, reconstruction of the total temperature distribution at the exit of the GE E3 high-pressure turbine (HPT) is achieved using measurements at eight carefully selected circumferential locations. Results demonstrate remarkable robustness in resolving the temperature profile at the HPT exit with high fidelity, irrespective of the HPT inlet conditions. The initial validation results are promising, demonstrating that the new probe layout scheme and the Fourier-based approximation method enable effective characterisation of flow nonuniformity in gas turbines, thereby providing valuable insights into the complex flow of gas turbine engines.

This contribution focuses on the abatement with hydrogen of CO2 and non-CO2 emissions. It is agenda-setting in two respects. Firstly, it challenges the globally accepted hydrocarbon sustainable aviation fuel (SAF) pathway to sustainability and recommends that our industry accelerates along the hydrogen pathway to ‘green’ aviation. Secondly, it reports a philosophical and analytical investigation of appropriate accuracy on abatement strategies for nitrogen oxides and contrails of large hydrogen airliners. For the second contribution, a comparison is made of nitrogen oxide emissions and contrail avoidance options of two hydrogen airliners and a conventional airliner of similar passenger capacity. The hydrogen aircraft are representative of the first and second innovation waves where the main difference is the weight of the hydrogen tanks. Flights of 1000, 2000, 4000 and 8000 nautical miles are explored. Cranfield’s state of the art simulators for propulsion system integration and gas turbine performance (Orion and Turbomatch) were used for this. There are two primary contributions to knowledge. The first is a new set of questions to be asked of SAF and hydrogen decarbonising features. The second is the quantification of the benefits from hydrogen on non-CO2 emissions. For the second generation of long-range hydrogen-fuelled aircraft having gas turbine propulsion, lighter tanks (needing less thrust and lower gas temperatures) are anticipated to reduce NOx emissions by over 20%; in the case of contrails, the preliminary findings indicate that regardless of the fuel, contrails could largely be avoided with fuel-burn penalties of a few per cent. Mitigating action is only needed for a small fraction of flights. For conventional aircraft this penalty results in more CO2, while for hydrogen aircraft the additional emission is water vapour. The conclusion is that our research community should continue to consider hydrogen as the key ‘greening’ option for aviation, notwithstanding the very significant costs of transition.

There is a growing interest in the use of alternative fuels in gas turbine engines to reduce emissions. Testing of alternative fuels is expensive when done on a large-scale gas turbine engine. In this study, a re-commissioned small gas turbine auxiliary power unit (APU) has been used to test various blends of Jet A-1, synthetic paraffinic kerosene (SPK) and diesel with as well as eight other novel fuels. A detailed analysis of performance, gaseous emissions and particulate emissions has been presented in this study. It is observed that aromatic content in general as well as the particular chemical composition of the aromatic compound plays a vital role in particulate emissions generation. SPK fuel shows substantially lower particulate emissions with respect to Jet A. However, not all the species of aromatics negatively impact particulate emissions. Gaseous emissions measured are comparable for all the fuels tested in this study.

The next generation of civil large aero-engines will employ greater bypass ratios compared with contemporary architectures. This results in higher exchange rates between exhaust performance and specific fuel consumption (SFC). Concurrently, the aerodynamic design of the exhaust is expected to play a key role in the success of future turbofans. This paper presents the development of a computational framework for the aerodynamic design of separate-jet exhaust systems for civil aero-engines. A mathematical approach is synthesised based on class-shape transformation (CST) functions for the parametric geometry definition of gas-turbine exhaust components such as annular ducts and nozzles. This geometry formulation is coupled with an automated viscous and compressible flow solution method and a cost-effective design space exploration (DSE) approach. The framework is deployed to optimise the performance of a separate-jet exhaust for very-high-bypass ratio (VHBR) turbofan engine. The optimisations carried out suggest the potential to increase the engine’s net propulsive force compared with a baseline architecture, through optimum exhaust re-design. The proposed method is able to identify and alleviate adverse flow-features that may deteriorate the aerodynamic behaviour of the exhaust system.